Polymer latexes have
long been used as coating binders by various branches
of industry due to their capacity to adhere coating components and
increase the strength of the dried final coatings. In addition, these
latexes have been known to affect the rheology of coating dispersions.
Currently, emulsion polymerization is the most widely used method
of producing polymer latexes. While the stability of these latexes
is primarily provided by electrostatic repulsion between surfactants,
this property also causes foaming problems during coating processes.
In this research, these problems were addressed by preparing polymer-stabilized
(PS) latexes that contained different concentrations of acrylic acid.
Steric protection of the latexes was provided by a protective shell
consisting of starch and poly(vinyl alcohol) (PVA). The viscosity,
particle size, ζ-potential, and viscoelastic behavior of the
prepared latexes were investigated as a function of pH, and their
surface tension and foaming tendencies were evaluated. The latexes
were applied as coating cobinders in calcium carbonate and clay coating
dispersions, and the viscoelastic properties, surface tensions, and
foaming tendencies of these mixtures were studied. The presence of
acrylic acid monomers was found to be an important factor affecting
the viscosity, particle size, and ζ-potential of the PS latexes
prepared in this work, which were further found to generate less foam
than comparable emulsion-polymerized latexes. Finally, coating color
viscoelastic properties were modified via the partial substitution
of styrene–butadiene (S/B) latexes with PS latexes.