Identifying the structure of the
Al2O3/Al
interface is important for advancing its performance in a wide range
of applications, including microelectronics, corrosion barriers, and
superconducting qubits. However, beyond the study of a few select
terminations of the interface using computational methods, and top–down,
laterally averaged spectroscopic and microscopic analyses, the explicit
structure of the interface and the initial stages of propagation of
the interface into the metal are largely unresolved. In this study,
we utilize ab initio grand canonical Monte Carlo to perform a physically
motivated, unbiased exploration of the interfacial composition and
configuration space. We find that at equilibrium, the interface is
atomically sharp with aluminum vacancies and propagates in a layer-by-layer
fashion, with aluminum excess in the oxide layer at the interfacial
plane. Oxygen incorporation, aluminum vacancy formation, and aluminum
vacancy annihilation are the building blocks of Al2O3 formation at the interface. The localized interfacial mid-gap
states from under-coordinated aluminum atoms from the oxide and the
immediate depletion of aluminum states near the Fermi level upon oxygen
incorporation prevent oxygen dissolution ahead of the interface front
and result in the layer-by-layer propagation of the interface. This
is in sharp contrast to the ZrO2/Zr system, which forms
interfacial sub-oxides, and also explains the favorable self-healing
nature of the Al2O3/Al system. The occupied
interfacial mid-gap states also increase the calculated n-type Schottky
barrier heights. Additionally, we identify that interfacial aluminum
core-level shifts linearly depend on the aluminum coordination number,
whereas interfacial oxygen core-level shifts depend on long-range
ordering at the interface. The detailed geometric and electronic insights
into the interface structure and evolution expand our understanding
of this fundamental interface and have important implications for
the engineering and design of Al2O3/Al-based
corrosion coatings with enhanced barrier properties, controllable
transistor technologies, and noise-free superconducting qubits.