Understanding
the complex solvent effects on the microstructures
of ink and catalyst layer (CL) is crucial for the development of high-performance
anion exchange membrane fuel cells (AEMFCs). Herein, we study the
solvent effects within the binary solvent ink system composed of water,
isopropyl alcohol (IPA), commercial anion exchange ionomer, and Pt/C
catalyst. The results show that the Pt/C particles and ionomer tend
to form large aggregates wrapped with a thick ionomer layer in IPA-rich
ink and promote the formation of large mesopores within the CL. With
the increase of the water content in the ink, Pt/C particles are more
likely to bridge to each other through wrapped FAA to form a well-connected
three-dimensional network. The CL fabricated using water-rich ink
shows smaller pores, higher porosity, and a more homogeneous ionomer
network without the formation of large aggregates. Based on these
results, we propose that the properties of the solvent mixture, including
dielectric constant (ε) and solubility parameter (δ),
affect the coulomb interaction of charged particles and surface tension
at interfaces, which in turn affects the microstructure of ink and
CL. By leveraging the solvent effects, we optimize the CL microstructures
and improve the performance of AEMFC. These results may guide the
rational design and fabrication of AEMFCs.