Formation of macrosegregation structure in (Al 0.345 Bi 0.655 ) 90 Sn 10 (mass percent, the same below) immiscible alloy was investigated by spraying its melt into silicone oil. Two kinds of typical macrosegregation structures were obtained in the dispersed alloy spheres: core/ shell structure and crescent structure. Based on the estimated temperature field inside the alloy spheres, the velocities of thermal Marangoni, solutal Marangoni, and Stokes motions of the Bi-rich minor droplets were calculated. Analysis shows that surface segregation, Soret effect, thermal Marangoni motion, solutal Marangoni motion, and Stokes motion play a key role in the formation of Al/Bi-Sn core/shell structure. If the liquid alloy spheres solidify on the condition that the radius of the Bi-rich minor droplets is smaller than a critical value, it will form Al/Bi-Sn core/ shell structure, while the crescent structure will be formed when the liquid alloy spheres frozen on the condition that the radius of the Bi-rich minor droplets exceeds the critical value.