Hydrogen (H
2
) sensors that can be produced
en
masse
with cost-effective manufacturing tools are critical
for enabling safety in the emerging hydrogen economy. The use of melt-processed
nanocomposites in this context would allow the combination of the
advantages of plasmonic hydrogen detection with polymer technology;
an approach which is held back by the slow diffusion of H
2
through the polymer matrix. Here, we show that the use of an amorphous
fluorinated polymer, compounded with colloidal Pd nanoparticles prepared
by highly scalable continuous flow synthesis, results in nanocomposites
that display a high H
2
diffusion coefficient in the order
of 10
–5
cm
2
s
–1
. As
a result, plasmonic optical hydrogen detection with melt-pressed fluorinated
polymer nanocomposites is no longer limited by the diffusion of the
H
2
analyte to the Pd nanoparticle transducer elements,
despite a thickness of up to 100 μm, thereby enabling response
times as short as 2.5 s at 100 mbar (≡10 vol. %) H
2
. Evidently, plasmonic sensors with a fast response time can be fabricated
with thick, melt-processed nanocomposites, which paves the way for
a new generation of robust H
2
sensors.