ABSTRACT:The objective of this study was to investigate the relationships between starch melt transition characteristics, extrusion conditions, and final product properties. Cornstarch was extruded using a corotating twin-screw extruder at varying moisture content, medium/high screw configuration, and 300/400-rpm screw speeds. Extrudates were evaluated for bulk density, expansion ratio, cell structure, bending strength, thermal and pasting properties. Temperature change ( T) was defined as the temperature difference between the native starch melting temperature and its melt temperature just behind the die during extrusion at a given moisture content. T was significantly affected by starch moisture content and mechanical shearing, which controlled the melting behavior of the starch in the barrel. Amylose-lipid complex formation during extrusion increased as T increased and leveled off at T of about 20• C. Pasting peak viscosity of the starch extrudates decreased as T increased and leveled off at T of about 15• C. Within the same range of mechanical shearing intensity, extrudate bulk density and bending strength decreased linearly as T increased. Extrudate expansion was negatively correlated to bulk density. C