type crystallizer with internal circulation of suspension driven by jet pump fed with compressed air was used. Effect of pH and mean residence time of suspension in a crystallizer on the product crystals quality was determined. Product crystals of mean size from ca. 23 to ca. 40 m were manufactured. The largest struvite crystals, of acceptable homogeneity, were produced at 20% excess of magnesium ions, pH 9 and for mean residence time elongated up to 3600 s. Concentration of phosphate(V) ions decreased from 0.445 mass % in a feed to 9.0•10 -4 mass % in a postprocessed mother liquor. In a product, besides main component -struvite, also amorphous calcium phosphate(V) (ACP) was detected, accompanied with hydroxides of some metal impurities present in wastewater.Index Terms-Struvite, industrial wastewater, continuous reaction crystallization, continuous DTM crystallizer, jet pump, compressed air, product quality, phosphorus recycling.
I. INTRODUCTIONStruvite (MgNH 4 PO 4 · 6H 2 O, MAP) precipitates in ambient temperature from supersaturated aqueous solutions of magnesium phosphate(V) in presence of ammonium ions, within pH 7-11 (solubility product pK sp = 9.0 -13.26) [1]. Process course and results are mainly influenced by: pH, working supersaturation in mother solution, temperature, presence of impurities, mixing intensity and crystallizer construction [2]. In modern processes of phosphorus recycling struvite production results from contacting magnesium and ammonium ions (e.g. aqueous solution of magnesium chloride and some ammonium salt) with Manuscript received March 27, 2015; revised May 24, 2015. This work was supported by the Ministry of Science and Higher Education of Poland within a frame of statutory activity grant realized in Faculty of Chemistry, Wroclaw University of Technology.N. Hutnik, A. Kozik, A. Mazienczuk, and A. Matynia are with Faculty of Chemistry, Wroclaw University of Technology, Wroclaw, Poland (e-mail: nina.hutnik@pwr.edu.pl, anna.kozik@pwr.edu.pl, agata.mazienczuk@pwr. edu.pl, andrzej.matynia@pwr.edu.pl).K. Piotrowski is with Department of Chemical Engineering and Process Design, Silesian University of Technology, Gliwice, Poland (e-mail: krzysztof.piotrowski@polsl.pl).preliminary purified municipal, industrial or agricultural (liquid manure) wastewaters containing phosphate(V) ions. Process runs under precisely determined and controlled hydrodynamic conditions, inside an appropriately designed crystallizer [3]. Besides crucial for environmental protection effect of wastewater purification (eutrophisation prevention), separated crystal product is regarded as an important, secondary phosphorus source. Recovered struvite can be further conversed or used directly as mineral fertilizer for agriculture [3], [4].Efficiencies of struvite nucleation and mass crystallization processes are strongly dependent on crystallizer, including: appropriate construction [5], spatial arrangement of reagent inlet places [6] and proper selection of its continuous work parameters [7], [8]. In most DTM (Draft...