An internal gelation process has been developed for preparing high density (U 0 . 55 Th 0 _ 45 )0 2 microspheres. Parameters such as concentration of gelation agents, total metal concentration etc were standardized to obtain crack free sintered microspheres of 96% theoretical density (TO). The SEM studies of the sintered spheres indicated uniform microstructure with 10-20 IJffi grain size. SEM-EDAX study indicated uniform distribution of uranium and thorium within the microspheres.