“…During GTAW deposition of Ni-Cr alloy over stainless steel, due to large difference in the melting range of the two alloys, the hardface coating suffers from significant dilution from the substrate austenitic steel. The effect of dilution is maximum in the first hardface layer deposited over the base metal and it reduces with increasing coating Contents lists available at ScienceDirect journal homepage: www.elsevier.com/locate/jmmm thickness, although the upper surface of the coating is still diluted to some extent by the previously deposited layers [2,3]. In case of PTAW deposit, with optimized deposition parameters, dilution could be much less than that from GTAW process.…”