Study on Laser Overlap Welding of Titanium/Aluminum Dissimilar Metals Based on Niobium Microalloying

Abstract

Brittle intermetallic compounds, formed during the welding process of titanium/aluminum (Ti/Al), lead to a significant reduction in joint mechanical properties. The purpose of this study is to mitigate the formation of brittle phases during the laser welding of dissimilar Ti/Al metals, thereby enhancing the mechanical properties of the joints. In this investigation, an innovative approach is adopted, utilizing Nb foil as an interlayer to effectively minimize the formation of brittle intermetallic phases during dissimilar welding. A comprehensive analysis of the microstructure of the transition layer was conducted using material characterization methods, including scanning electron microscope equipped with an energy dispersive X-ray spectrometer. The mechanical performance of the welded joints was assessed using tensile testing. The results indicate that the effective welding width and joint penetration depth at the joint interface were reduced in Ti/Al dissimilar metals when Nb was added as an intermediate layer, under the same welding process parameters, when compared to unalloyed weld seams. Furthermore, the utilization of a 0.05 mm Nb foil as the intermediate layer results in a significant 25% increase in the average shear strength compared to the other condition, with the average shear strength of the joint reaching its peak value at 192 N/mm. The unalloyed Ti/Al weld joint usually fractured along the melting zone, displaying complete brittle fracture characteristics. After Nb microalloying, the joint typically fractures along the transition zone and interface, exhibiting both cleavage and ductile fracture characteristics, indicating the combination of a brittle and toughness fracture. This study provides experimental evidence and new insights for welding Ti/Al composite structures, with significant theoretical and practical applications.

Evaluation of Laser Lap Weldability between the Titanium Alloy Ti-6Al-4V and Aluminum Alloy 6060-T6

“…On the other hand, titanium combines a low density with a high mechanical strength. Joining both would make it possible to aim for strength, a high-temperature performance, and toughness combined with the characteristics of aluminum, including a low density, good formability, and high-cost effectiveness, as well as, in both cases, a good corrosion resistance [5]. This is very attractive for high-performance applications, such as the manufacturing of large aircraft wings and aerospace pipeline systems [6].…”

“…These hinder joint strength, leading to fractures and limiting the possibilities of applying Al-Ti welded structures and developing highperformance structures/composites. For this reason, developing Al-Ti welded structures is a prominent research area [5].…”