Study on Milling Temperature of Titanium Alloy with Micro-Textured Ball End Milling Cutter under Radius of Blunt Edge

Su, Sheng; Liu, Xianli; Han, Pei

doi:10.3390/app10020587

Cited by 12 publications

(6 citation statements)

References 2 publications

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“…Studies have shown that the micro-pit texture has good performance, so the micro-pit texture is selected as the micro-textured selection. 6 After preparation, metallographic sandpaper is used to treat the burrs, and acetone is used for cleaning in an ultrasonic cleaning machine. The laser processing equipment-Beijing Zhengtian Fiber Laser as shown in Figure 2(a).…”

Section: Research On Laser Processing Technology Of Surface Micro Texturesmentioning

confidence: 99%

Accurate preparation of mesoscopic geometric characteristics of ball end milling cutter and optimization of cutting performance

Yang

Han

Liu

et al. 2021

Proceedings of the Institution of Mechanical Engineers, Part B:

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According to the difficult machinability of titanium alloy, the research shows that the surface micro-textured technology can reduce the friction force and cutting temperature in the cutter-workpiece contact area. Starting with the precise preparation of micro textures by laser processing technology, this paper takes ball-end milling cutter milling titanium alloy as the research object, studies the influence of laser processing parameters on micro-textured size parameters, and optimizes the laser processing parameters as follows: laser power P = 40 W, scanning speed V = 1700 mm/s, scanning times N = 7 times, and spot diameter D = 40 μm. The distribution of temperature field and stress field during laser processing is analyzed, and the accuracy of the influence rule of laser processing parameters on micro-textured size parameters is verified, thus realizing the purpose of accurately preparing micro textures. The interactive influence of mesoscopic geometric features on the cutting performance of ball-end milling cutter is analyzed, and the genetic algorithm is used to optimize the parameters. The results show that the main factor affecting the force-heat characteristics of the tool is the blunt edge radius, and the interaction between the blunt radius of the cutting edge and the distance from blade is obvious. The optimized mesoscopic geometric parameters are as follows: the blunt edge radius is 20 μm, and the distance from blade is 110 μm, the micro-textured diameter is 30 μm, and the micro-textured spacing is 175 μm. The research content of this paper lays a foundation for efficient cutting of titanium alloy materials.

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Section: Research On Laser Processing Technology Of Surface Micro Texturesmentioning

confidence: 99%

Accurate preparation of mesoscopic geometric characteristics of ball end milling cutter and optimization of cutting performance

Yang

Han

Liu

et al. 2021

Proceedings of the Institution of Mechanical Engineers, Part B:

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“…In this experiment, 25 sets of experiments were designed and the factors are shown in Table 1. 15 VDL-1000E three-axis vertical milling machine is used in this process. Kistler 9257 dynamometer is used to collect milling force in the milling process and E12-3-K-U thermocouple is selected to collect the milling temperature.…”

Section: Experimental Study On Milling Titanium Alloys With Micro-texmentioning

confidence: 99%

Support vector regression and genetic-algorithm-based multiobjective optimization of mesoscopic geometric characteristic parameters of ball-end milling tool

Tong

Liu

Shen

2020

Proceedings of the Institution of Mechanical Engineers, Part B:

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The poor machinability of titanium alloys results in the serious wear of the rake face of a ball-end milling tool. Previous studies indicated that the mesoscopic geometric characteristics of the tool can effectively improve the wear resistance. Therefore, in this thesis, a milling force model and a milling temperature model of a ball-end milling tool were established to verify the effect of the blunt and negative chamfer tool edges. Setting up a test platform for milling titanium alloy, the influence of mesoscopic geometric characteristic parameters on cutting performance of the ball-end milling tool was analyzed. In addition, based on the support vector regression and genetic algorithm, the optimal mesoscopic geometric characteristic parameters were obtained, which were under the four evaluation indices, such as mechanical–thermal characteristics, tool wear, and surface quality of the workpiece. It was verified experimentally that the tool life of the optimized micro-textured tools with the blunt and chamfer tool edges were improved by 33% and 25%, respectively, and the surface roughness was reduced by 26% and 23%, respectively, which were compared to the non-optimized tools. This thesis provides a reference for improving the processing efficiency and the quality of titanium alloys.

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“…Numerous academics have delved into the study of micro-textured cutting instruments since the contemporary era, driven by the ongoing advancements in tribology and bionics [13,14]. Yang S. et al [15]. constructed a large number of crater micro-textures on the front face of the ball end milling cutter, studied the milling temperature generated in the process of milling titanium alloy by the crater micro-texture tool, and found that the milling temperature during the milling process was lower than that in the diamond tool.…”

Section: Introductionmentioning

confidence: 99%

Research on the Milling Performance of Micro-Groove Ball End Mills for Titanium Alloys

Zhang,

Shi,

Wang

et al. 2024

Lubricants

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Titanium alloys are widely used in various fields, but milling titanium alloy materials often leads to problems such as high milling forces, increased milling temperatures, and chip adhesion. Thus, the machinability of titanium alloys faces challenges. To improve the milling performance of titanium alloy materials, this study analyzes the effective working area on the surface of the milling cutter through mathematical calculations. We design micro-grooves in this area to utilize their friction-reducing and wear-resisting properties to alleviate the aforementioned issues. The effective working area of the ball end milling cutter’s cutting edge is calculated based on the amount of milling and the installation position between the milling cutter and the workpiece. By observing the surface structure of seashells, micro-grooves are proposed and designed to be applied in the working area of the milling cutter surface. The impact of the micro-groove area on the milling cutter surface and spindle speed on milling performance is discussed based on milling simulation and experimental tests. Experimental results show that the cutting force, milling temperature, and chip resistance to adhesion produced by micro-groove milling cutters are superior to conventional milling cutters. Milling cutters with three micro-grooves perform best at different spindle speeds. This is because the presence of micro-grooves on the surface of the milling cutter improves the friction state, promoting a reduction in milling force, while the micro-grooves also serve as storage containers for chips, alleviating the phenomenon of chip softening and adhesion to the cutter. When conducting cutting tests with a milling cutter that has three micro-grooves, the milling force is reduced by 10% to 30%, the milling temperature drops by 10% to 20%, and the surface roughness decreases by 8% to 12%.

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Study on Milling Temperature of Titanium Alloy with Micro-Textured Ball End Milling Cutter under Radius of Blunt Edge

Cited by 12 publications

References 2 publications

Accurate preparation of mesoscopic geometric characteristics of ball end milling cutter and optimization of cutting performance

Accurate preparation of mesoscopic geometric characteristics of ball end milling cutter and optimization of cutting performance

Support vector regression and genetic-algorithm-based multiobjective optimization of mesoscopic geometric characteristic parameters of ball-end milling tool

Research on the Milling Performance of Micro-Groove Ball End Mills for Titanium Alloys

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