Coalescence is a heavily utilized treatment for phase
separation
of emulsions, especially in the industrial application of filtration.
In fuel filtration, the water must be filtered out to prevent the
corrosion of engine parts due to microbial growth. The coalescing
filters used often contain fibers, to which the droplets first adhere
before coalescing with incoming droplets to form larger drops. The
contact with both fibers and other droplets certainly affects the
coalescence process, but the extent of the impact remains relatively
undercharacterized. In this work, the effect of surface interactions
on droplet coalescence is studied by using microfluidic platforms.
The film drainage times for water droplets suspended in fuel are measured
in a contact device that studies the coalescence of droplets in contact
with poly(dimethylsiloxane) (PDMS) traps and are compared to those
found using a contactless microfluidic Stokes trap device that studies
the coalescence of free droplets in a hydrodynamic cross-slot. The
fuel contains mono-olein, a common molecule in biodiesel that acts
as a surface-active surfactant at a fuel–water interface. A
dimensionless film drainage time is compared at different capillary
numbers (Ca), for the contact and contactless cases.
It is found that for both cases the dimensionless drainage time is
decreasing as a function of Ca. In addition, the
coalescence events for droplets with multiple contacts, either with
other droplets or with the PDMS droplet traps, had a lower dimensionless
drainage time than that between two free droplets brought together
in the Stokes trap. This work aims to serve as a foundation to understand
coalescence for essential industrial applications such as firefighting
foams, oil remediation, or pharmaceutical preparation.