Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture

Abstract

This work is aimed at obtaining new knowledge in the field of interactions of polydisperse hydrophobic surfaces in order to increase the extraction of mineral microdispersions via flotation. The effect of high velocity and the probability of aggregating fine particles with large ones are used to increase the extraction of finely dispersed gold in this work. Large particles act as carrier minerals, which are intentionally introduced into a pulp. The novelty of this work lies in the fact that a rougher concentrate is used as the carrier mineral. For this purpose, it is isolated from three parallel pulp streams by mixing the rougher concentrate, isolated from the first stream of raw materials, with an initial feed of the second stream; accordingly, the rougher concentrate of the second stream is mixed with the initial feed of the third stream, and the finished rougher concentrate is obtained. In this mode of extracting the rougher concentrate, the content of the extracted metal increases from stream to stream, which contributes to the growth in its content in the end product. Moreover, in order to supplement forces involved in the separation of minerals with surface forces of structural origin in the third flotation stream, the pulp is aerated for a short time (about 15%–25% of the total) with air bubbles filled with a heat carrier, i.e., hot water vapor. Within this accepted flotation method, the influence that the surface currents occurring in the wetting film have on its thinning and breakthrough kinetics is proposed to be in the form of a correction to a length of a liquid slip in the hydrophobic gap. The value of the correction is expressed as a fraction of the limiting thickness of the wetting film, determined by the condition of its thickness invariability when the streams are equal in an interphase gap: outflowing (due to an action of the downforce) and inflowing (Marangoni flows and a thermo-osmotic stream). Gold flotation experiments are performed on samples of gold-bearing ore obtained from two deposits with conditions that simulate a continuous process. Technological advantages of this developed scheme and a flotation mode of gold microdispersions are shown in comparison with the basic technology. The purpose of this work is to conduct comparative tests on the basic and developed technologies using samples of gold-bearing ore obtained from the Natalka and Olimpiada deposits. Through the use of the developed technology, an increase in gold extraction of 7.99% and in concentrate quality (from 5.09 to 100.3 g/t) is achieved when the yield of the concentrate decreases from 1.86 to 1.30%, which reduces the costs associated with its expensive metallurgical processing.

Editorial for Special Issue “Design, Modeling, Optimization and Control of Flotation Process”

“…The attachment process is intricate, involving multiple physical and chemical interactions, such as adsorption, desorption, and chemical reactions. These mechanisms were numerically represented through a variety of models, employing sets of differential equations that illustrate the concentration of minerals and chemical reagents within the flotation cell as time progresses [5][6][7].…”