fax 01-972-952-9435.References at the end of the paper.
AbstractProductivity gains experienced with low-polymer-concentration fracturing fluids are real. When less polymer is injected into the formation, less polymer residue remains in the proppant pack to cause damage. The 15-to 25-lbm/Mgal polymer concentration fluids now being used have been optimized to produce viscosities similar to the 30-to 40-lbm/Mgal fracturing fluids of the previous generation.Optimization is a laborious, but straightforward process with a traditional couette-type viscometer. Selected polymercrosslinker combinations are tested to find the highest viscosity possible for the group as a function of preconditioning shear rate, temperature range, pH, ionic strength, gel stabilizer, gel breaker, surfactant, and proppant type. As each variable is optimized, its effect on the other variables must be examined to ensure the consistency of the data. If the data are consistent, mathematical modeling can be performed. Good computer models allow the practicing engineer to determine the chemical composition of a fluid required for producing a specific viscosity at a given time and temperature.The second requirement for real-time control is knowledge of the fluid temperature in the wellbore and fracture as a function of the pumping schedule (i.e., rate, volume, distance, etc.). Computer design programs can generate a pumping schedule that is ramped between chemical and proppant stages, or at least to a much larger number than the three or four stages typically used for older-generation designs. For true real-time implementation, field-scale equipment must also be able to implement the pumping schedule seamlessly.For well productivity, only chemicals required for the specific fluid segment should be pumped, without any excess. Pumping a truly optimized fluid means that the treatment is always on the edge of its performance capabilities. This paper will document the multiple effects of fluid composition on optimized viscosity, and quantify the effects on proppant transport for treatments performed at temperatures up to 300°F.