SUMMARYThe U.S. Department of Energy is currently investigating alternative sorbents for the removal and immobilization of radioiodine from the gas streams in a nuclear fuel reprocessing plant. One of these new sorbents, Ag 0 -functionalized silica aerogels, shows promise as a potential replacement for Ag-bearing mordenites because of its high selectivity and sorption capacity for iodine. Moreover, a feasible consolidation of iodine-loaded Ag 0 -functionalized silica aerogels to a durable SiO 2 -based waste form makes this aerogel an attractive choice for sequestering radioiodine.This report provides a preliminary assessment of the methods that can be used to consolidate iodineloaded Ag 0 -functionalized silica aerogels into a final waste form. In particular, it focuses on experimental investigation of densification of as-prepared Ag 0 -functionalized silica aerogel powders, with or without an organic moiety and with or without a sintering additive (colloidal silica), with three commercially available techniques: 1) hot uniaxial pressing (HUP), 2) hot isostatic pressing (HIP), and 3) spark plasma sintering (SPS). Since there are no studies reported in literature on the sintering of aerogels with HIP and SPS, the preliminary experiments were performed without iodine-loaded aerogels and were focused on investigating feasibility of these methods to produce a fully dense product. Iodine was excluded from these initial studies to avoid potential damage to vendor equipment due to the potential release of iodine during consolidation. The densified products were evaluated with a helium gas pycnometer for apparent density, with the Archimedes method for apparent density and open porosity, and with high-resolution scanning electron microscopy and energy dispersive spectroscopy (SEM-EDS) for the extent of densification and distribution of individual elements.The preliminary investigation of HUP, HIP, and SPS showed that these sintering methods can be used to effectively consolidate powders of Ag 0 -functionalized silica aerogel into products of near-theoretical density. Also, removal of the organic moiety and adding 5.6 mass% of colloidal silica to Ag 0 -functionalized silica aerogel powders before processing resulted in denser products. Furthermore, the ram travel data for SPS indicated that rapid consolidation of powders with SPS can be performed at temperatures below 950 °C.