Supertough (Polyamide 6)/(acrylonitrile butadiene rubber) nano alloy through in situ polymerization of caprolactam in the presence of acrylonitrile butadiene rubber nanophase

Abstract

In this work, polymerization of caprolactam (CL) was carried out in the presence of acrylonitrile butadiene rubber (NBR) during the reactive melt‐mixing process. During shear mixing, NBR particles swelled and dissolved in the molten CL, which led to separation and distribution of rubber particles to nanoscale in the dissolution stage. Then, in an internal mixer, supertough Polyamide 6 was prepared via melt polymerization of CL/NBR mixture, sodium caprolactam as a catalyst, and hexamethylene diisocyanate as an activator. The effects of various concentrations of catalyst and activator on the initiation time of the reaction were determined. Physical and mechanical properties of different formulations prepared via reactive melt blending were determined by tensile and impact measurements, differential scanning calorimetry, Fourier‐transform infrared spectroscopy, X‐ray scattering techniques, transmission electron microscopy, and dynamic mechanical thermal analysis. Experimental results showed that a recipe with 3% nitrile rubber in a CL/NBR mixture enhances the physical and mechanical properties the best, compared with other formulations. This condition led to the formation of NBR nanospheres during melt polymerization of Polyamide 6 as well. J. VINYL ADDIT. TECHNOL., 21:116–121, 2015. © 2014 Society of Plastics Engineers

Polymers and Related Composites via Anionic Ring-Opening Polymerization of Lactams: Recent Developments and Future Trends

“…Ahmadi et al [ 109 ] polymerized CL in the presence of an acrylonitrile-butadiene rubber (NBR), adding up to 3 wt %. The Izod impact strength was tenfold while the stiffness and strength diminished only by ~20% at 3 wt % NBR content.…”