Enichem S.p.A., via Maritano 26, S. Donato Milanese, ItalyThe preparation of unconventional Ziegler-Natta catalysts is reported and their catalytic activity in the polymerization of ethylene, propylene and 4-methyl-1-pentene is compared with that of the corresponding conventional counterparts. The catalysts were obtained by reacting monomeric or oligomeric alkylaluminum sulfates with transition metal halides, either as such or supported on magnesium dichloride. In spite of their high oxygen content and saline features, the prepared unconventional catalysts were found comparably active as conventional systems in the polymerization of C2-C6 olefins. Essentially linear poly(ethylene) of fairly high molecular weight was obtained. Poly(propylene) and poly(4-methyl-1-pentene) with high isotacticity and molecular weight were also obtained.In recent years a great relaunch of interest in fundamental and applied investigations of anionic coordinate polymerization of α-olefins is taking place (1,2). The demand for high efficiency catalytic systems suitable to provide polyolefins with properties tailored to specific application and economically competitive with catalysts of the most recent generation is behind this new research and development impulse (3,4).
In this context, modified Ziegler-Natta catalysts less chemically and thermally vulnerable appear exciting for the several implications connected with the polymerization of olefins containing functional groups and polymerization of hybrid comonomer mixtures. In previous papers we described the catalytic activity displayed in the polymerization of alkyl vinyl ethers by soluble stechiometrically defined organoaluminum sulfates or by their insoluble counterparts attained by addition of sulfuric acid to trialkylaluminum or trialkoxyaluminum derivatives (5,6).Indeed organoaluminum sulfates are structurally reminiscent of alumoxane derivatives that recently have been widely investigated and found to be active alone in the polymerization of lactones and epoxides (7,8) and of olefins when combined with transition metal halides (9,10).As a part of our continuing interest in the stereospecific polymerization of functional monomers (11-14) and in the chemical modification of reactive polymers (15-18), in the present contribution we report on the investigation of the catalytic activity of unconventional Ziegler-Natta catalysts based on the use of monomelic and oligomeric organoaluminum sulfates in combination with transition metal halides in the