The lack of efficient and durable proton exchange membrane
fuel
cell electrocatalysts for the oxygen reduction reaction is still restraining
the present hydrogen technology. Graphene-based carbon materials have
emerged as a potential solution to replace the existing carbon black
(CB) supports; however, their potential was never fully exploited
as a commercial solution because of their more demanding properties.
Here, a unique and industrially scalable synthesis of platinum-based
electrocatalysts on graphene derivative (GD) supports is presented.
With an innovative approach, highly homogeneous as well as high metal
loaded platinum-alloy (up to 60 wt %) intermetallic catalysts on GDs
are achieved. Accelerated degradation tests show enhanced durability
when compared to the CB-supported analogues including the commercial
benchmark. Additionally, in combination with X-ray photoelectron spectroscopy
Auger characterization and Raman spectroscopy, a clear connection
between the
sp
2
content and structural
defects in carbon materials with the catalyst durability is observed.
Advanced gas diffusion electrode results show that the GD-supported
catalysts exhibit excellent mass activities and possess the properties
necessary to reach high currents if utilized correctly. We show record-high
peak power densities in comparison to the prior best literature on
platinum-based GD-supported materials which is promising information
for future application.