To accelerate the commercial implementation
of high-energy batteries,
recent research thrusts have turned to the practicality of Si-based
electrodes. Although numerous nanostructured Si-based materials with
exceptional performance have been reported in the past 20 years, the
practical development of high-energy Si-based batteries has been beset
by the bias between industrial application with gravimetrical energy
shortages and scientific research with volumetric limits. In this
context, the microscale design of Si-based anodes with densified microstructure
has been deemed as an impactful solution to tackle these critical
issues. However, their large-scale application is plagued by inadequate
cycling stability. In this review, we present the challenges in Si-based
materials design and draw a realistic picture regarding practical
electrode engineering. Critical appraisals of recent advances in microscale
design of stable Si-based materials are presented, including interfacial
tailoring of Si microscale electrode, surface modification of SiO
x
microscale electrode, and structural engineering
of hierarchical microscale electrode. Thereafter, other practical
metrics beyond active material are also explored, such as robust binder
design, electrolyte exploration, prelithiation technology, and thick-electrode
engineering. Finally, we provide a roadmap starting with material
design and ending with the remaining challenges and integrated improvement
strategies toward Si-based full cells.