In the realm of biomaterials, particularly bone tissue
engineering,
there has been a great increase in interest in scaffolds with hierarchical
porosity and customizable multifunctionality. Recently, the three-dimensional
(3D) printing of biopolymer-based inks (solutions or emulsions) has
gained high popularity for fabricating tissue engineering scaffolds,
which optimally satisfies the desired properties and performances.
Herein, therefore, we explore the fabrication of 3D printed hierarchical
porous scaffolds of poly(ε-caprolactone) (PCL) using the water-in-oil
(w/o) Pickering PCL high internal phase emulsions (HIPEs) as the ink
in 3D printer. The Pickering PCL HIPEs stabilized using hydrophobically
modified nanoclay comprised of aqueous poly(vinyl alcohol) (PVA) as
the dispersed phase. Rheological measurements suggested the shear
thinning behavior of Pickering HIPEs having a dispersed droplet diameter
of 3–25 μm. The pore morphology resembling the natural
extracellular matrix and the mechanical properties of scaffolds were
customized by tuning the emulsion composition and 3D printing parameters. In vitro biomineralization and drug release studies proved
the scaffolds’ potential in developing the apatite-rich bioactive
interphase and controlled drug delivery, respectively. During in vitro osteoblast (MG63) growth experiments for up to
7 days, good adhesion and proliferation on PCL scaffolds confirmed
their cytocompatibility, assessed by 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl
tetrazolium bromide (MTT) analysis. This study suggests that the assembly
of HIPE templates and 3D printing is a promising approach to creating
hierarchical porous scaffolds potentially suitable for bone tissue
engineering and can be stretched to other biopolymers as well.