Surface Integrity Characterization and Prediction in Machining of Hardened and Difficult-to-Machine Alloys: A State-of-Art Research Review and Analysis

Guo, Y. B.; Li, W.; Jawahir, I.S.

doi:10.1080/10910340903454922

Cited by 197 publications

(79 citation statements)

References 80 publications

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…However, machining these alloys poses a challenge due to the high temperatures generated during cutting as a result of intensive adhesion of the workpiece material to the tool surface. These characteristics make titanium alloys difficult-to-machine materials [2]. One of the most crucial issues of cutting tool behavior during machining of Ti is the low efficiency of the most widely used PVD coating such as TiAlN.…”

Section: Introductionmentioning

confidence: 99%

Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

et al. 2017

View full text Add to dashboard Cite

Tribological phenomena and tool wear mechanisms during machining of hard-to-cut TiAl6V4 aerospace alloy have been investigated in detail. Since cutting tool wear is directly affected by tribological phenomena occurring between the surfaces of the workpiece and the cutting tool, the performance of the cutting tool is strongly associated with the conditions of the machining process. The present work shows the effect of different machining conditions on the tribological and wear performance of TiB 2 -coated cutting tools compared to uncoated carbide tools. FEM modeling of the temperature profile on the friction surface was performed for wet machining conditions under varying cutting parameters. Comprehensive characterization of the TiB 2 coated vs. uncoated cutting tool wear performance was made using optical 3D imaging, SEM/EDX and XPS methods respectively. The results obtained were linked to the FEM modeling. The studies carried out show that during machining of the TiAl6V4 alloy, the efficiency of the TiB 2 coating application for carbide cutting tools strongly depends on cutting conditions. The TiB 2 coating is very efficient under roughing at low speeds (with strong buildup edge formation). In contrast, it shows similar wear performance to the uncoated tool under finishing operations at higher cutting speeds when cratering wear predominates.

show abstract

Section: Introductionmentioning

confidence: 99%

Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

et al. 2017

View full text Add to dashboard Cite

show abstract

“…There are few researchers working on the methods of prediction and prevention of residual stresses [16]. El-axir deals with the method of modeling residual stress distribution in turning for different materials showed that the residual stress [17].…”

Section: Effect Of Residual Stressmentioning

confidence: 99%

Analysis the Residual Stress of cutting tool insert in turning of Mild Steel –A Review

Ramesh¹,

Vignesh²,

Padmanabhan³

2016

IJAST

View full text Add to dashboard Cite

show abstract

“…A comprehensive literature review comprising behavior of residual stresses generated after conventional machining processes is presented by Gue et al [9] in which mostly hard-to-cut metals are discussed. Rao et al [22] determined residual stresses in Aluminum alloy 2014 T6 after EDM for the discharge current of 10 and 12 ampere, and this study was limited to surface.…”

Section: Introductionmentioning

confidence: 99%

Determination of Residual Stress Distribution in High Strength Aluminum Alloy After Edm

Mehmood¹,

Sultan²,

Anjum³

et al. 2017

Adv. Sci. Technol. Res. J.

View full text Add to dashboard Cite

Thermal energy produced by discrete and random electric sparks in electric discharge machining (EDM) melts surface material. A portion of this molten material is removed and the remaining material resolidified by rapid cooling in a hydrocarbon oil. The effect of repeated heating and cooling of the surface and sub surface material with complex temperature gradients results in residual stresses in machined parts. The aim of this investigation is to determine the distribution of residual stresses in the depth of machined material with respect to discharge current, most important electric parameter during EDM. It is well known that surface finish is dependent on discharge current. Therefore, investigations were carried out for smaller discharge current levels i.e. 3, 6, 9, 12 ampere. Hole-drill strain gauge method is used for the determination of residual stresses in the depth of material. For comparison purposes, residual stresses are also determined for conventionally turned specimens. This study provided quantitative analysis of the residual stresses for various discharge current in EDM which is a key parameter in deciding the service life of material.

show abstract

Surface Integrity Characterization and Prediction in Machining of Hardened and Difficult-to-Machine Alloys: A State-of-Art Research Review and Analysis

Cited by 197 publications

References 80 publications

Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

Analysis the Residual Stress of cutting tool insert in turning of Mild Steel –A Review

Determination of Residual Stress Distribution in High Strength Aluminum Alloy After Edm

Contact Info

Product

Resources

About