2000
DOI: 10.1117/1.1304845
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Surface profiles of reflow microlenses under the influence of surface tension and gravity

Abstract: We present a finite-element method to calculate 3-D surface profiles of refractive microlenses fabricated by melting-resist technology (reflow technique). The geometry of the microlenses can be arbitrary. Surface tension and gravity are taken into account. Gravity can have an advantageous influence on the profile form, so that smaller focal spots can be achieved. A simple scaling law is given to estimate the influence of gravity on the profile form for given microlens parameters. We compared various theoretica… Show more

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Cited by 84 publications
(58 citation statements)
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“…We fabricated an array of microlenses in an opaque background by reflowing photoresist (with an index of refraction of 1.59) followed by electroplating of nickel around the microlenses (23)(24)(25)(26). We constructed the sample chamber from poly(dimethylsiloxane) (which is optically transparent) by using soft lithography (27,28).…”
Section: Methodsmentioning
confidence: 99%
“…We fabricated an array of microlenses in an opaque background by reflowing photoresist (with an index of refraction of 1.59) followed by electroplating of nickel around the microlenses (23)(24)(25)(26). We constructed the sample chamber from poly(dimethylsiloxane) (which is optically transparent) by using soft lithography (27,28).…”
Section: Methodsmentioning
confidence: 99%
“…A photoresist reflow process, resulting in a rounded channel profile, involves two procedures, 1) the melting of the patterned photoresist and the liquid resist surfaces are pulled into a shape which minimizes the energy of the system 28,29 and 2) a cooling and solidification phase follows the melting process. The shapes of the reflowed channels are well approximated by a semicylindrical surface.…”
Section: Master Mold Fabricationmentioning
confidence: 99%
“…For the two-dimensional calculations we use a periodic line of infinitely long cylindrical lenses [18] and we represent the lens surface as part of a perfect circle, which does not completely correspond to a real microlens fabricated by the resist melting technology, but is a good approximation for the microlenses studied. The precise form of a microlens and, hence, also its focal properties are determined by the effects of surface tension, temperature and the rate and manner of the temperature change during fabrication [19].…”
Section: Phase Singularities In the Focal Region Of Microlensesmentioning
confidence: 99%