Sustainable machining as a mean of reducing the environmental impacts related to the energy consumption of the machine tool: a case study of AISI 1045 steel machining

Camposeco-Negrete, Carmita; Calderón-Nájera, Juan de Dios

doi:10.1007/s00170-018-3178-0

Cited by 28 publications

(16 citation statements)

References 44 publications

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“…Cutting process is the main means of mechanical manufacturing, which plays an important role in the manufacturing industry. It was found that the formulation of cutting parameters has significant influence on cutting quality, production rate, and energy consumption [1][2][3]. In general, most of the cutting parameters are determined according to engineering experience and specialized handbooks, which cannot obtain the optimal machining effect.…”

Section: Introductionmentioning

confidence: 99%

Multi-Objective Optimization of Cutting Parameters in Turning AISI 304 Austenitic Stainless Steel

Zhao

et al. 2020

Metals

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Energy conservation and emission reduction is an essential consideration in sustainable manufacturing. However, the traditional optimization of cutting parameters mostly focuses on machining cost, surface quality, and cutting force, ignoring the influence of cutting parameters on energy consumption in cutting process. This paper presents a multi-objective optimization method of cutting parameters based on grey relational analysis and response surface methodology (RSM), which is applied to turn AISI 304 austenitic stainless steel in order to improve cutting quality and production rate while reducing energy consumption. Firstly, Taguchi method was used to design the turning experiments. Secondly, the multi-objective optimization problem was converted into a simple objective optimization problem through grey relational analysis. Finally, the regression model based on RSM for grey relational grade was developed and the optimal combination of turning parameters (ap = 2.2 mm, f = 0.15 mm/rev, and v = 90 m/s) was determined. Compared with the initial turning parameters, surface roughness (Ra) decreases 66.90%, material removal rate (MRR) increases 8.82%, and specific energy consumption (SEC) simultaneously decreases 81.46%. As such, the proposed optimization method realizes the trade-offs between cutting quality, production rate and energy consumption, and may provide useful guides on turning parameters formulation.

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Section: Introductionmentioning

confidence: 99%

Multi-Objective Optimization of Cutting Parameters in Turning AISI 304 Austenitic Stainless Steel

Zhao

et al. 2020

Metals

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“…On the other hand, steel was observed to be the most popular workpiece material (32% of studies utilising workpiece-based data), with SM technology research studying various grades of this highly important engineering material [91], including the AISI 1045 [92,93] and C45 [94,95] grades. Aluminium alloys, such as AA 5754 [96] and AA 7075 T6 [97], nickel alloys [98], and cast iron [99] also received noteworthy attention from the SM technology research.…”

Section: Descriptive Analysismentioning

confidence: 99%

“…Manufacturing processes are of paramount importance for manufacturing organisations [103] and were identified at the heart of sustainable manufacturing technology research, with 87%. On the other hand, steel was observed to be the most popular workpiece material (32% of studies utilising workpiece-based data), with SM technology research studying various grades of this highly important engineering material [91], including the AISI 1045 [92,93] and C45 [94,95] grades.…”

Section: Thematic Map Of Sustainable Manufacturing Technology Researchmentioning

confidence: 99%

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Bastas

2021

Sustainability

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Meeting current needs while not sacrificing the future ability to do so as a key sustainability concept is becoming more challenging than ever, with the increasing population rate, energy poverty, global warming, and surging demand for products and services. Manufacturing is in a prime position to address this challenge, with its significant economic contribution to the global GDP and its high influence over the environment and humanity. Sustainable manufacturing technologies research is growing to support our journey towards sustainable development. This article undertook the systematic review of state-of-the-art sustainable manufacturing technologies literature, evidencing the latest themes and trends in this important research avenue. Descriptive and thematic analyses were performed, synthesising the latest advancements in the field. Sustainable manufacturing processes, especially sustainable machining, was established as a key theme, including research endeavours of elimination of lubricants. Various manufacturing systems and process sustainability assessment technologies were noted. Sustainability indicators addressed were critically evaluated. As an outcome, a conceptual framework of sustainable manufacturing technology research was constructed to structure the knowledge acquired and to provoke future thinking. Finally, challenges and future directions were provided for both industrial and academic reader base, stimulating growth in this fruitful research stream.

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“…A sustainable machining-related review has been fully developed involving cutting conditions, materials, optimal algorithm, costs, personal health and safety, and so on. The International Journal of Advanced Manufacturing Technology published more related literature about sustainable machining technology, like references [114] (reducing the environmental impacts), [115] (the optimum cutting parameters), [116] (cryogenic machining), [117] (sustainable machining of round-shaped microgroove pattern), [118] (energy-efficient machining systems), [119] (process planning), [120] (multi objective for jobs scheduling), [121] (sustainable turning). In the sustainable-related technology for MT, there are also some other methods used.…”

Section: Sustainable Strategy For Machining Processmentioning

confidence: 99%

The Analysis of Key Technologies for Sustainable Machine Tools Design

Feng

Shi

2020

Applied Sciences

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Machine tools as indispensable tools for manufacturing products are typical high-energy, high-carbon manufacturing systems due to their larger mass, longer life cycles and huge resources and energy consumption. The current research trend of sustainable machine tools aims to reduce cost, energy consumption and increase sustainability without compromising their functionality, usability, productivity, accuracy, etc. However, there is a lack of systematic reviews about what are the key technologies for sustainable machine tools design. Thus, a comprehensive literature review of machine tool design for sustainability is needed in order to make clear how to design and evaluate sustainable machine tools from the viewpoint of life cycle sustainability analysis. The aim of this paper is to review the sustainable design and assessment aspects of machine tool design from partial goals to integrated aims according to whole sustainability dimensions such as the environment, economy and society, as well as involving key techniques in different life cycle stages. Recent research and study on improving directly or indirectly sustainability performance of machine tools according to focus points could be summarized as: design optimization of components such as lightweight using topology and bionic methods; structure design with modular design and layout; reducing cutting fluids and lubricant oil by employing minimum quantity lubrication, dry and cryogenic machining; reducing energy consumption; waste reduction by reusing, remanufacturing and recycling; sustainability assessment i.e., energy model, life cycle cost and life cycle social benefit. This paper assists designers and manufacturers to improve sustainability of machine tools by specific optimization measures in their activities.

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Sustainable machining as a mean of reducing the environmental impacts related to the energy consumption of the machine tool: a case study of AISI 1045 steel machining

Cited by 28 publications

References 44 publications

Multi-Objective Optimization of Cutting Parameters in Turning AISI 304 Austenitic Stainless Steel

Multi-Objective Optimization of Cutting Parameters in Turning AISI 304 Austenitic Stainless Steel

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

The Analysis of Key Technologies for Sustainable Machine Tools Design

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