Sustainable production of dry-ultra-precision machining of Ti–6Al–4V alloy using PCD tool under ultrasonic elliptical vibration-assisted cutting

Tan, Rongkai; Zhao, Xuesen; Guo, Shusen; Zou, Xicong; He, Yang; Geng, Yanquan; Hu, Zhenjiang; Sun, Tao

doi:10.1016/j.jclepro.2019.119254

Cited by 59 publications

(14 citation statements)

References 49 publications

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“…When this advanced UEVC technology was applied in the traditional dry-ultra-precision Sustainable manufacturing and circular economy cutting process, the tool wear stopped and the surface integrity was drastically improved. This machining technology lowers the negative effects induced by the use of cutting fluids and provides a sustainable process for dry-ultra-precision machining of Ti-6Al-4V alloy in practical application (Tan et al, 2020). Nano-fluids in machining can replace the cutting fluids from the machining activities and lower production costs and ecological impact (Khan et al, 2020b).…”

Section: Sustainable Manufacturingmentioning

confidence: 99%

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Relationships between industry 4.0, sustainable manufacturing and circular economy: proposal of a research framework

Bag

Pretorius

2020

IJOA

314

179

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Purpose The digital revolution has brought many challenges and opportunities for the manufacturing firms. The impact of Industry 4.0 technology adoption on sustainable manufacturing and circular economy has been under-researched. This paper aims to review the latest articles in the area of Industry 4.0, sustainable manufacturing and circular economy and further developed a research framework showing key paths. Design/methodology/approach Qualitative research is performed in two stages. In the first stage, a review of the extant literature is performed to identify the barriers, drivers, challenges and opportunities. In the second stage, a research framework is proposed to integrate Industry 4.0 technology (big data analytics powered artificial intelligence) adoption, sustainable manufacturing and circular economy capabilities. Findings This research extends the knowledge base by providing a detailed review of Industry 4.0, sustainable manufacturing, and circular economy and proposes a research framework by integrating these three contemporary concepts in the context of supply chain management. Through an exploration of this integrative research framework, the authors propose a future research agenda and seven research propositions. Research limitations/implications It is important to understand the interplay between institutional pressures, tangible resources and human skills for Industry 4.0 technology (big data analytics powered artificial intelligence) adoption. Industry 4.0 technology (big data analytics powered artificial intelligence) adoption can positively influence sustainable manufacturing and circular economy capabilities. Managers must also put more attention to sustainable manufacturing to develop circular economic capabilities. Social implications Factory workers and the local communities generally suffer from various adverse effects resulting from the traditional manufacturing process. The quality of the environment is deteriorating to such an extent that people even staying miles away from the factory are also affected due to environmental pollution that is generated from factory operations. Hence, sustainable manufacturing is the only choice left to manufacturers that can help in the transition to a circular economy. The research framework can help firms to enhance circular economy capabilities. Originality/value This review paper contains the most updated work on Industry 4.0, sustainable manufacturing and circular economy. It also proposes a research framework to integrate these three concepts.

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Section: Sustainable Manufacturingmentioning

confidence: 99%

“…BDA-AI aid in a smart selection of environmentally friendly raw material for production and also reduces defects and wastage in production (Tan et al , 2020; Zheng et al , 2020). BDA-AI can assist the maintenance manager plan and schedule maintenance activities to avoid any downtime of machines (Bokrantz et al , 2019).…”

Section: Research Frameworkmentioning

confidence: 99%

Relationships between industry 4.0, sustainable manufacturing and circular economy: proposal of a research framework

Bag

Pretorius

2020

IJOA

314

179

View full text Add to dashboard Cite

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“…Various cooling and lubrication techniques in the cutting zone have been developed, such as MQL (Minimum Quantity Lubrication) [32], cryogenic machining [33], and HPC (High Pressure Cooling) [34]. Dry machining eliminates cutting uids, and it is therefore considered an environmentally friendly and sustainable machining strategy [35].…”

Section: Introductionmentioning

confidence: 99%

Online measurement of the elastic recovery value of machined surface in milling titanium alloy

Huang

Zhou

2022

Int J Adv Manuf Technol

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In the machining of titanium alloy, the elastic recovery of the machined surface will cause strong friction between the tool ank and the workpiece surface, which will result in the tool wear and the poor machined surface. This paper designed a new online measuring system to monitor the elastic recovery behavior of Ti6Al4V alloy in dry milling based on the digital image correlation (DIC). DIC measurement principle were analyzed and the orthogonal milling experiments were carried out under different cutting conditions. Because of the complexity of metal cutting environment such as high temperature and chip splash, and the micro scale of elastic recovery of metal machined surface materials, DIC non-contact sensor was designed to measure the deformation of machined surface materials in titanium alloy milling.The displacement data obtained from the experiment were analyzed, and the calculation method of the elastic recovery value of the machined surface was obtained. The measured data were compared with those in other literature. The focus of this paper is to explore the availability of DIC measuring instrument for measurement of elastic recovery in titanium alloy milling. This method can be extended to the measurement of machining of other di cult machining materials.

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“…Recently, 2D-VAC has been acknowledged to effectively cut hard or difficult-to-cut material (e.g., Ti6Al4V [18] and Inconel 718 [19]) or even brittle material [20]. Also, 2D-VAC has been acknowledged to manufacture a textured surface pattern such as a microdimple [21], micro-groove [16], surface diffraction effect [22], and wettability pattern [23].…”

Section: Introductionmentioning

confidence: 99%

Analytical, FEA, and experimental research of 2D-Vibration Assisted Cutting (2D-VAC) in titanium alloy Ti6Al4V

Kurniawan

Ahmed

Ali

et al. 2021

Int J Adv Manuf Technol

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In the 2D-Vibration Assisted Cutting (2D-VAC) method, the cutting tool shakes in a 2-dimensional approach because of superimposed high-frequency modulation. This high-frequency modulation effect creates a displacement at a tiny scale of micrometers and causes an escalation in the resultant cutting speed. Consequently, 2D-VAC has superior advantages compared to traditional cutting (TC). This manuscript describes research on 2D-VAC that focuses on modeling cutting forces (mathematical model) and finite element analysis (FEA) results. The FEA results are focused on the von Mises stress, plastic strain, cutting force, cutting temperature, and residual stress. In addition, an experiment for the chip formation, microstructure layer, and micro-hardness was also analyzed in this study. According to the modeling results, the cutting force has a comparable pattern to the FEA results. The stress contour result confirms that the 2D-VAC method has lower stress than that in the TC method during tool retraction mode. Additionally, the plastic strain in the 2D-VAC method can be higher than that in the TC method. According to the temperature results, the peak temperature in the 2D-VAC could be higher than that in the TC method. The residual stress shows that there is a compressive effect. Thus, the compressive stress is higher than that in the TC method. Micro-hardness results confirmed that there is not too much change from the original surface in the 2D-VAC method. The result of micro-structure morphology also confirmed that there is a significant shear deformation flow in case of the TC method, although less occurs in the 2D-VAC method.

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Sustainable production of dry-ultra-precision machining of Ti–6Al–4V alloy using PCD tool under ultrasonic elliptical vibration-assisted cutting

Cited by 59 publications

References 49 publications

Relationships between industry 4.0, sustainable manufacturing and circular economy: proposal of a research framework

Relationships between industry 4.0, sustainable manufacturing and circular economy: proposal of a research framework

Online measurement of the elastic recovery value of machined surface in milling titanium alloy

Analytical, FEA, and experimental research of 2D-Vibration Assisted Cutting (2D-VAC) in titanium alloy Ti6Al4V

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