Synergistic effect of surface treatment and adhesive type on bonding performance of thin Al6061 joints for automotive applications

Gülçiçek, Ege; Diler, Ege Anıl; Ertugrul, Onur

doi:10.1016/j.ijadhadh.2024.103641

International Journal of Adhesion and Adhesives

2024

DOI: 10.1016/j.ijadhadh.2024.103641

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Synergistic effect of surface treatment and adhesive type on bonding performance of thin Al6061 joints for automotive applications

Ege Gülçiçek,

Ege Anıl Diler,

Onur Ertugrul

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Cited by 8 publications

References 74 publications

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Recent Advances in Aluminum Alloy Surface Treatment Technology and Bonding Properties

Peng,

Zhou,

Fan

et al. 2024

Physica Status Solidi (a)

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Aluminum alloys are widely used in lightweight automotive structures due to their excellent properties. To deeply explore the development of surface bonding technology, aluminum alloy is selected as the object, and current research status of aluminum alloy surface treatment methods is reviewed. The adhesion mechanism during joint preparation, the method of adhesive selection, and the bonding process are summarized. This overview discusses the impact of different surface treatment processes on aluminum alloy joints from two perspectives: substrate characteristics and joint failure modes. It examines how these processes affect surface roughness, surface morphology, surface contact angle, surface free energy, surface chemical composition, and bonding performance. Additionally, it looks ahead to key directions for future research on adhesive joint performance. The results indicate that surface treatment increases the surface roughness of aluminum alloys, reduces the contact angle, and improves surface wettability. Moreover, chemical elements or functional groups that enhance adhesion are introduced on the surface, improving the bonding capability between the adhesive and the substrate. Compared to single‐surface treatment methods, hybrid treatment methods significantly enhance the surface characteristics of aluminum alloys and are expected to become a primary focus for future research on bonded joint performance.

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Recent Advances in Aluminum Alloy Surface Treatment Technology and Bonding Properties

Peng,

Zhou,

Fan

et al. 2024

Physica Status Solidi (a)

View full text Add to dashboard Cite

show abstract

A nanomodified-ultrasonic method to improve the shear strength of adhesively bonded composite joints

Feng,

Chang,

et al. 2024

Composites Part A: Applied Science and Manufacturing

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Enhancing microstructure and mechanical performance of 6061-T4 aluminum alloy through robotic ultrasonic multi-needle peening

Saifan,

Chen,

Saleh

et al. 2025

Journal of Alloys and Compounds

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Synergistic effect of surface treatment and adhesive type on bonding performance of thin Al6061 joints for automotive applications

Cited by 8 publications

References 74 publications

Recent Advances in Aluminum Alloy Surface Treatment Technology and Bonding Properties

Recent Advances in Aluminum Alloy Surface Treatment Technology and Bonding Properties

A nanomodified-ultrasonic method to improve the shear strength of adhesively bonded composite joints

Enhancing microstructure and mechanical performance of 6061-T4 aluminum alloy through robotic ultrasonic multi-needle peening

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