Rod–rod block copolymers (BCPs)
comprising different
conjugated
polymers are significant for meticulously tuning the two-phase transitions
(microphase segregation and crystallization) and scrutinizing their
structure–property relationships. However, in contrast to the
extensively investigated conventional coil–coil BCPs, the investigation
into the phase behaviors of rod–rod BCPs is limited theoretically
and experimentally because of their semirigid characteristics. In
this work, we synthesized a new family of poly(3-alkylthiophene)-block-poly(2,5-bis(3-alkylthiophen-2-yl)thieno[3,2-b]thiophene) (P3AT-b-PBTTT) with controlled
molecular weights (MWs) and different alkyl side chains of either
P3AT or PBTTT. We further examined the interplay between their cocrystallization
(i.e., cocrystals of P3AT and PBTTT blocks) and microphase segregation
(i.e., producing respective P3AT and PBTTT block crystal domains)
by tuning the intrinsic (i.e., MWs and alkyl chains of P3AT and PBTTT)
and extrinsic factors (i.e., thermal annealing and solvent) synergistically.
Intriguingly, the larger MW of P3AT-b-PBTTT favors
cocrystallization between P3AT and PBTTT blocks over their microphase
segregation, which differs greatly from that of conventional coil–coil
BCPs. Moreover, the closer interlayer lamellar spacing and side chain
interdigitation between P3AT and PBTTT facilitated the formation of
cocrystals. In contrast, thermal annealing at increased temperatures
and slower solvent evaporation promoted microphase segregation between
P3AT and PBTTT. The various crystalline structures of P3AT-b-PBTTT were closely connected to the device performance
of field-effect transistors. This work highlights the robustness of
molecular engineering and postprocessing collectively for tuning the
cocrystallization and microphase segregation of all-conjugated BCPs.