The
hierarchical porosity of zeolite is a key factor affecting
its catalytic activity and stability for bulky molecules involved
reactions. However, it is still challenging to introduce mesoporosity
into heteroatom-incorporated zeolites in a facile manner while maintaining
the catalytic activity. In this work, a strategy for mesoporosity
development in incorporated zeolites based on two templates (TEAOH
and surfactants) under hydrothermal conditions was proposed, and hierarchical
Zr-incorporated β zeolite was successfully prepared and used
to catalyze the ETB reaction. In this process, OH– etches the zeolite framework while TEA+ preserves the
microporous structure and the surfactant as the mesoporogen. The mesopore
size (2.1–3.2 nm) can be tailored by changing the alkyl chain
length (C10–C16) of the surfactant. During the treatment, the
chemical environment of Zr in Zr-β zeolite did not change and
the amount of Lewis acid was increased, showing that the mesoporosity
could improve the accessibility of active sites. The hierarchical
Zr-β zeolite showed better catalytic performance than the parent
Zr-β zeolite in the ethanol–acetaldehyde to butadiene
reaction, the conversion of ethanol and acetaldehyde can reach 63.7%,
and the selectivity of butadiene can reach 76.6%. The stability of
hierarchical Zr-β zeolite is significantly higher than that
of microporous Zr-β zeolite, whose conversion can be maintained
at 35.0% and selectivity at 70.9% at TOS = 24 h. The mesoporosity
can increase the capability of coke which mitigates the deactivation.