Alumina doping and sulfation in hierarchically porous zirconia solid acids have been achieved simultaneously via one-pot and bi-surfactant-assisted self-assembly process, using aluminum sulfate as both Al and 2 4 SO -sources.The prepared composite solid acids showed much enhanced acidity and recycling catalytic activity for an esterification reaction compared with sulfated zirconia without alumina doping and Al-doped sulfated zirconia without hierarchically porous structure.Keywords one-pot synthesis, doping, Al-promoted sulfated zirconia, hierarchical porous structure, material science, self-assembly
IntroductionSince the discovery of the strong solid acidity, sulfated zirconia (SZ) has attracted much attention as a promising solid acid catalyst because of its great potential applications in industrial acid-catalyzed processes, such as the skeleton isomerization of alkanes 1,2 and esterification in biodiesel production.3 However, there are some critical problems of obtained SZ materials reported in literatures so far, such as poor stability in the presence of water because of the low crystallinity, quick loss of 2 4
SO-and tendency to undergo deactivation, which severely limit its practical applications.4,5 Conventional methods of synthesizing SZ usually lead to lower surface area than 100 m 2 •g -1 , which is also one main reason for its low catalytic activity. So it is still a great challenge to develop efficient synthetic protocols to prepare SZ materials with well-defined structural characteristics and highly preserved 2 4
SO-to meet the requirements of highly active and recyclable superstrong acidic solid catalysts for practical applications.In addition to sulfation, doping alumina into the framework of SZ to give stabilized and promoted activity is an alternative route to enhance the catalytic property of SZ. Recently, Hwang et al. [6][7][8] reported that the addition of an optimal amount of alumina into the framework of SZ catalyst with various morphologies gave rise to more enhanced catalytic activities than the corresponding one without promoting. In their work, aluminum source was impregnated into as-prepared mesoporous zirconia by a post-treatment process.A hierarchically porous material of multiple length scales has attracted much attention recently, because of its high surface area and regular porosity.9-15 However, most of the researches still focused on the synthesis and structure formation of the porous materials, 16,17 the catalytic property is still a hypothesis.Based on our recently developed synthetic strategy to prepare hierarchically porous zirconia with high thermal stability and high surface area, 9 we doped alumina and sulfate radical simultaneously into the framework of hierarchically porous zirconia by a simple one-pot process, where composite surfactants were employed as structural directing agents, and aluminum sulfate as both alumina and 2 4 SO -sources was added into the surfactant solution during the synthetic process for porous zirconia. Furthermore, the synthetic parameters, whi...