The low thermal conductivity and leakage of paraffin
(PA) limit
its wide application in thermal energy storage. In this study, a series
of form-stable composite phase change materials (CPCMs) composed of
PA, olefin block copolymer (OBC), and expanded graphite (EG) with
different particle sizes (50 mesh, 100 mesh, and 200 mesh) and mass
fractions are prepared by melt blending. OBC as a support material
could reduce PA leakage during melting, and EG as a thermally conductive
filler can improve the thermal performance of PCMs. The microstructure
characteristics and chemical and thermal properties of prepared CPCMs
are tested and analyzed. The results show that PA/OBC and EG have
good compatibility, and there is no chemical reaction with each other
to generate new substances. Thermal conductivity can be significantly
improved by adding EG, and it is greatly enhanced with the increase
in EG particle size at the same EG mass fraction. Simultaneously,
the addition of EG increased the melting temperature of CPCMs and
decreased the solidification temperature as well; meanwhile, the values
of melting temperature and solidification are also reversed for CPCMs
compared to PA/OBC. There is an optimal content of EG to balance the
thermal conductivity and heat storage capacity for CPCMs. The addition
of OBC can provide a stable geometric construction, and the leakage
will be further improved with the increase in EG content. Finally,
the melting time of CPCMs containing EG-50, EG-100, and EG-200 with
4 wt % EG is shortened by 52.9, 41.1, and 37.5%, respectively, compared
with PCMs without EG in the heat storage and release experiments.
Also, the CPCMs with EG-50 have better thermal performance compared
with the CPCMs of EG-100 and EG-200.