This work advances a computational framework to probe
the molecular
inhomogeneities that occur in chemically amplified photoresists intended
for ultraviolet (EUV) lithography. Atomistic molecular dynamics simulations
were used to probe the effect of ionic and steric interactions on
the dispersibility of photoacid generators (PAGs) in the polymer medium
before EUV exposure, as poor dispersibility is a potential source
of postexposure feature roughness. The PAGs studied include ionic
salts containing a triphenyl sulfonium (TPS) cation with trifluoromethane
(TFMeS), nonafluorobutane (NFBuS), perfluorophenyl (PFPS), and adamantyltetrafluoroethyl
(ATFEtS) sulfonate anions, and a nonionic naphthalimide sulfonate
PAG. The model photoresists studied are poly(tert-butyl methacrylate) (PtBMA) and poly(4-hydroxy styrene) (PHS) homopolymers
and alternating copolymers thereof. The dissociation free-energy of
isolated single and dimer PAGs in the different polymers indicates
that PHS segments provide a better solvation environment for ionic
PAGs than PtBMA segments and that the nonionic naphthalimide PAG has
the highest dispersibility, while TPS-TFMeS solvates better than the
bulkier TPS-NFBuS and TPS-ATFEtS salts. The dissociation free-energies
were consistent with a trend of increasing PAG clustering in less
polar media at high PAG concentrations (7 to 36 wt %), and of increasing
dipole moments for PAGs in less polar implicit solvation media as
estimated from density functional theory. Both simulations and infrared
spectroscopy of the copolymer provide evidence of hydrogen bonded
carbonyl groups whose prevalence diminishes upon the addition of ionic
PAGs. For TPS-TFMeS loadings between 25 and 29 wt %, our analysis
revealed short string-like salt clusters in PHS homopolymer, large
globular clusters in PtBMA homopolymer, and a heterogeneous distribution
of string-like and globular PAG aggregates in the alternating copolymer.
For all PAG loadings, TPS-ATFEtS and TPS-NFBuS PAGs exhibited the
highest extent of aggregation. Altogether, the advocated methodology
is a potentially effective tool to rank and identify polymer and PAG
chemistries with improved compatibility and mixing homogeneity.