Three-dimensional
(3D) printing techniques have greatly simplified
prototype manufacturing and complex design. However, most commercially
available stereolithography (SLA) material components are based on
(meth)acrylate-based resin systems that have several disadvantages
associated with their use, such as inhibition of polymerization by
oxygen, solvent resistance, and the inability to modify surfaces post
printing. Polymerization via a thiol–acrylate mechanism can
help overcome many of these drawbacks; however, these systems are
less studied in the context of SLA 3D printing. In this work, we report
on the design and optimization of thiol–acrylate resin formulations
with a view toward effectively controlling the polymerization depth
of the cured polymer layer. Four different photoblockers were studied
and the use of 1,3-bis(4-methoxyphenyl)propane-1,3-dione enabled optically
transparent and colorless printed objects with good resolution to
be realized. Fully enclosed microchannels with diameters as low as
250 μm were successfully printed using this approach. Taking
advantage of ready postprinting surface modification of thiol–acrylate
polymers, various hydrophilic, hydrophobic, and fluorescent polymer
chains were successfully grafted to the object surface via reversible
addition–fragmentation chain transfer (RAFT) polymerization.
Free thiol groups at the surface of off-stoichiometric resin formulations
were also used to immobilize gold nanoparticles for the catalytic
conversion of 4-nitrophenol to 4-aminophenol. The tunability of these
thiol–acrylate resins for SLA 3D printing and feasible postprint
surface modifications make them attractive candidates for commercial
applications.