Abstract.A unique large-scale synthesis method for Al-doped TiO 2 nanopowder was developed using 20-kW Ar-O 2 pulse-modulated induction thermal plasmas (PMITP) with time-controlled feedstock feeding (TCFF). This PMITP-TCFF method is characterized by intermittent feedstock powder feeding synchronized with modulated power of the PMITP. The method enables heavy-load feeding of raw material powder to the thermal plasmas for complete evaporation. Synthesized nanopowder was analyzed using different methods including FE-SEM, XRD, BF-TEM, TEM/EDX mapping, XPS, and spectrophotometry. Results showed that Al-doped TiO 2 nanopowder can be synthesized with mean diameters of 50-60 nm. The Al doping in TiO 2 was confirmed from the constituent structure in XRD spectra, the uniform presence of Al on the nanopowder in TEM/EDX mapping, the chemical shift in XPS spectra, and the absorption edge shift in the optical property. The production rate of Al-doped TiO 2 nanopowder was estimated as 400 g h −1 .