Synthesis and sintering of ZrB 2 -SiC based composites have been carried out in a single-step pressureless reaction sintering (PLRS) of ZrO 2 , B 4 C, and Si. Y 2 O 3 and Al 2 O 3 were used as sintering additives. The effect of ratios of ZrO 2 /B 4 C, ZrO 2 /Si, and sintering additives (Y 2 O 3 and Al 2 O 3 ), was studied by sintering at different temperatures between 1500 and 1680 ℃ in argon atmosphere. ZrB 2 , SiC, and YAG phases were identified in the sintered compacts. Density as high as 4.2 g/cm 3 , micro hardness of 12.7 GPa, and flexural strength of 117.6 MPa were obtained for PLRS composites. Filler material was also prepared by PLRS for tungsten inert gas (TIG) welding of the ZrB 2 -SiC based composites. The shear strength of the weld was 63.5 MPa. The PLRS ZrB 2 -SiC composites exhibited: (i) resistance to oxidation and thermal shock upon exposure to plasma flame at 2700 ℃ for 600 s, (ii) thermal protection for Cf-SiC composites upon exposure to oxy-propane flame at 2300 ℃ for 600 s.