Oilfield scale is one of the significant problems in
hydrocarbon
production in the oil and gas industry. Many research groups have
attempted to develop greener chemicals to meet environmental regulations.
Magnetic nanoparticles are an intriguing technology due to their multiple
properties, such as size effects, surface-to-volume ratio, magnetic
separation, specificity, low toxicity, and the ability to control
exposure and surface chemistry. In this project, we propose a new
method to remove chemicals from the produced fluids by attaching the
chemicals to superparamagnetic iron oxide nanoparticles (SPIONs),
allowing a facile magnetic removal and reusing and recycling. In principle,
the system is fully self-contained, and no chemicals or SPIONs are
discharged, reducing the overall environmental footprint. We earlier
reported synthesizing and using phosphonated polyetheramines (PPEAs)
as environmentally friendly and potent scale inhibitors against carbonate
and sulfate oilfield scales. Herein, we report the synthesis of superparamagnetic
iron oxide nanoparticles (SPIONs) functionalized with biocompatible
trisodium citrate (TSC) as a stabilizer agent to avoid crystal grain
growth SPIONs using a coprecipitation approach. The resultant SPIONs-TSC
was further functionalized with a partially linear phosphonated polyetheramine
(PPEA), as green SI, via electrostatic interaction, affording highly
monodisperse SPIONs-TSC-PPEA. The synthesized SPIONs-TSC-PPEA was
thoroughly characterized via various spectroscopic and analytical
techniques. Moreover, to validate the proof of concept of inhibition,
recovering, and recycling SPIONs-based scale inhibitors, a series
of static jar tests and high-pressure dynamic tube-blocking tests
at 80 bar and 100 °C under oilfield conditions were conducted.
The results showed that SPIONs-TSC-PPEA gave excellent inhibition
performance against the gypsum scale even when recycled four times.
In addition, the morphology of the gypsum scales in the absence and
presence of SPIONs-TSC-PPEA was determined using scanning electron
microscopy (SEM).