Fabric
ink-jet printing is a crucial technology of clean production
in the textile industry. Reactive dyes and organic solvents are the
important component of ink-jet printing ink. The structure, hydrophobicity,
and aggregation degree of reactive dye affect the amount of organic
solvent and ink droplets spread on fabric, which is essential for
reducing organic solvent dosage and obtaining high quality ink-jet
printing images on fabric. In this study, two red reactive dyes (reactive
red 218 dye and reactive red 24:1) with different structures were
used to prepare reactive dye solutions, which were subsequently explored
by investigating the surface tension, rheological properties, visible
absorption spectra, and droplet formation and observing the spreading
behavior on cotton fabrics. For the first time, the effects of dye
hydrophobicity on organic solvent dosage and ink-jet image resolution
were studied. The results showed that reactive red 218 dyes possessed
stronger hydrophobicity and more compact aggregation. Reactive red
218 clusters were more easily disaggregated into dye monomers through
the hydrophobic interaction between the DEG and dye molecules, while
reactive red 24:1 clusters were disaggregated into small clusters.
Reactive red 218 solution droplets were more stable, which could reduce
the air pollution caused by the satellite droplets. Based on the above
reasons, the solution of dye with stronger hydrophobicity required
less organic solvent and had a smaller droplet spread area (represents
higher printing resolution) on the fabric. These findings provided
a novel direction for reducing organic solvent consumption and improving
the utilization rate of dye solution.