During the electrolytical production of zinc, iron in solutions is mainly
controlled by the precipitation of jarosite. This precipitate also contains
valuable metals (Zn, Pb, Cu, Ag) and toxic elements (Hg, Cd, As). This study
deals with the pyrometallurgical treatment of jarosite waste to recover
metal values and convert the waste into environmentally acceptable slag.
Initially, the sample was heated to 100?C to remove moisture, then roasted
at 700?C to release some OH? and sulfate groups by thermal decomposition.
The analysis of the ternary diagram SiO2-CaO-Fe2O3 phase diagram showed that
a flux with 48% CaO and 52% SiO2 can be used to melt the roasted jarosite at
1400?C. Subsequently, tests were carried out with the reducing agent
(CaSi), resulting in a mixture of slag and two metallic phases, one a Fe-Si
alloy and the other a Pb-rich phase with the valuable metal Ag. Both the
metallic and slag phases were characterised by chemical analysis, SEM-EDS
and XRD. Additionally, the raw jarosite residue and the final slag were
leached with an aqueous acetic acid solution to estimate their chemical
stability. The obtained results show that the slag produced after the
reduction of jarosite residue meets the environmental specifications and
could be used as raw material in other industries.