Conspectus
Plastics materials are a vital component of
modern technologies.
They are applied, e.g., in construction, transportation, communication,
water supply, or health care. Consequently, polyolefins–the
most important plastics by scale–are produced in vast amounts
by catalytic polymerization. Effective and selective as the catalysts
used may be, their high sensitivity toward any polar compounds limits
these methods to hydrocarbon reaction media and monomers like ethylene
and propylene, respectively. This can be overcome by less oxophilic
late transition metal catalysts, and here particularly neutral nickel(II)
catalysts have seen major advances in the past few years. They stand
out due to being capable of aqueous catalytic polymerizations. Aqueous
polymerizations are benign processes that advantageously yield polymers
in the form of particles. Moreover, these catalysts can incorporate
polar monomers like acrylates, a realm previously restricted to noble
metal catalysts. The introduction of polar moieties can induce properties
like compatibility with metals or fibers in high performance composite
materials or a desirable degradability.
This Account provides
a personal account of developments in the
past decade. Prior findings are outlined briefly as a background.
Aqueous polymerizations afford unique polyethylene morphologies as
a result of the unusual underlying particle growth mechanism. Polymer
single crystals are formed, which can be composed of a single ultrahigh
molecular weight chain. This represents a completely disentangled
state of such extremely long polymer chains, which has been long sought-after
in order to overcome the difficult processing of high performance
ultrahigh molecular weight materials. A key prerequisite for this
approach and utilization of these catalysts, in general, is control
of polymer branching and molecular weight. This is achieved via remote
substituents on the Ni(II)-chelating ligand. Despite their distal
position to the active site, weak secondary interactions control whether
branching and chain transfer pathways compete very effectively with
chain growth or are suppressed entirely. This provides access to hyperbranched
oligomers, on the one hand, and enables living polymerizations to
strictly linear high molecular weight polymer, on the other hand.
Other advanced catalysts provide linear copolymers with in-chain polar
monomer repeat units for the first time with non-noble metal active
sites. Mechanistic studies further revealed that for copolymerizations
with polar vinyl monomers the decisive limiting factor is irreversible
termination reactions with neutral Ni(II) catalysts, rather than the
well-recognized reversible blocking of coordination sites by the polar
functional groups found for other types of catalysts. The mechanistic
picture also implies the possibility of free-radical pathways, and
their role in the formation of desirable polymer end groups and polymer
blends is now being recognized. The area of neutral Ni(II) catalysts
has progressed significantly in the...