ABSTRACT:The poly(oxypropylene)amine (POP-amine) intercalated montmorillonite (MMT) was found to have a high organophilicity and compatibility with epoxy materials. The 2000 g mol −1 molecular weight POP-amine modified MMT, analyzed to have 63 w% organics and 58.0 Å X-ray diffraction (XRD) d-spacing, was compounded with a curing agent (Jeffamine R D2000) and an epoxy resin (diglycidyl ether of bisphenol A). With 1-10 w% organoclay additions, the cured epoxies exhibited an exfoliated characteristic and significant improvements in thermal stability, solvent resistance and mechanical properties. The tensile strength (2.8 vs. 0.3 Mpa), flexural modulus (9.6 vs. 3.1 Mpa), and elongation (81.2 vs. 25.3%) were observed for the improved epoxy polymer.KEY WORDS Nanocomposites / Organophilic / Poly(oxypropylene)amine / Clay / Epoxy / In recent years, organic/inorganic nanocomposites have attracted a great deal of interests due to their proven industrial applications. 1-3 Most potential composite systems are hybrids of organic polymers and inorganic mineral clays consisting of layered silicates. [4][5][6][7][8][9][10] Mainly due to the high aspect ratio and plate-like morphologies 11 of the silicates, the nanocomposites have exhibited unique properties including mechanical strength, 12-16 thermostability, 17, 18 chemical resistance, 19, 20 gas barrier properties, 21, 22 solvent resistance, 20 etc. However, the naturally abundant silicate clay is hydrophilic in nature and lacks the affinity for hydrophobic organic polymers. To improve its miscibility with polymers, the layered silicate must be modified to become organophilic by widening the interlayer space with surfactants. The modification generally involves swelling the layered silicate lattice and also exchanging the interlayer metal cations with organic surfactant salts. 23 The widened interlayer spacing can then be incorporated by polymers, in which the layered silicates are exfoliated and well-dispersed. In literature, this key intercalating process has been well studied by using alky ammonium salts or amino acids as the intercalating agents. 5,12,23 The enlargement of the basal spacing to a maximum of 28 Å has been achieved. Previously, we found that further widening up to 92 Å was possible by employing the poly(oxypropylene)-backboned diamines. 24 The modified clays become highly organophilic and dispersible in hydrophobic toluene. The observation impels us to investigate their compatibility with the polymer matrix. In this paper, the epoxy system of diglycidyl ether of bisphenol A and a polyetheramine is chosen to study its compatibility with organic polymers. By simple mixing in the curing process, the modified organoclay is introduced into the epoxy matrix and their improving mechanical, thermal, and solvent resistant properties are demonstrated.