Monolithic aerogels provide superior thermal insulation compared to other forms of aerogel (composites, particulate, etc.). It has also been demonstrated that monolithic aerogels can be made mechanically stronger and more durable by incorporating a conformal polymer coating on the skeletal nanostructure. However, for many applications it would be most desirable to have monolithic aerogels in a more flexible form, for example, as insulation in deployable and inflatable structures or space suits, or to wrap around a structure needing insulation. To this end, it has been found that by incorporating organic linking groups or alkyl trialkoxysilanes into the silica backbone, elastic recovery and/or flexibility is improved, while strength is maintained by the use of polymer reinforcement.
IntroductionDue to their combination of low density, high porosity, high surface area, and nanoscale pore sizes, silica aerogels are of interest for many applications including thermal and acoustic insulation, optics, catalysis, and chromatographic systems [1-3] (Chap. 2). However, potential applications of aerogel monoliths in aerospace, industry, and daily life have been restricted due to their poor mechanical properties and their extreme fragility [4]. Hence, in aerospace, especially (Chaps. 32 and 33), aerogel monoliths have been limited to a few exotic applications such as collecting hypervelocity particles from the tail of the comet Wild 2 in the Stardust Program [5] and as thermal insulation on the Mars Rover [6].It has been shown that reinforcing silica aerogels by reacting polymer with the silanol surface to create a conformal coating over the silica skeleton is an effective way to increase mechanical strength by as much as two orders of magnitude while only doubling the density over those of native or nonreinforced aerogels [7][8][9] (Chap. 13). In addition, the mesoporosity of these polymer-reinforced aerogels, and hence, their superior insulation properties among other things, is maintained. Incorporating an amine onto the surface of the silica gel particles by coreacting the tetraalkoxysilane with 3-aminopropyltriethoxysilane (APTES), as shown in Scheme 15.1, allows for reinforcement with epoxy-terminated oligomers [10,11] or cyanoacrylates [12] and also improves the reactivity of the silica surface toward