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Chichimene is the third most important field of Colombia, with an original oil in place of USD 3.1 million barrels, producing an extra heavy oil of around 8 API, characterized by high viscosity and reduced mobility. The estimated recovery factor was around 3%, and the reservoir pressure was declining drastically; because of this, it was necessary to urgently implement an enhanced oil recovery project, since without immediate intervention, the reservoir and field production would be seriously affected. A thorough screening process was performed among diverse EOR options, and waterflooding was selected as the best alternative for maintaining reservoir pressure and increasing the recovery factor. The main challenge was to have a rapid implementation for the entire reservoir, considering that this region has reported community issues derived mainly from water management disagreements and inconformity with stringent labor requirements. Additionally, lengthy environmental permits and high deployment expenditures were factors that affected field development plans. The research of an effective technology for the field-specific conditions and a low deployment cost indicated dumpflood as the best alternative, since it enabled injection from a deeper water formation to an upper production target zone through a smart BHA, substantially reducing injection facilities investment and operational costs. Time savings were identified, eliminating additional requirements for environmental permits. The main concern was that this technology has never been implemented for extra heavy oils. Simulations in a steady state simulator validated the feasibility of the dumpflood technique in the field. Models of the production and injection zones evidenced the pressure needs and the necessary BHA adjustments to meet the target rates and to define the completion model with the specific equipment to perform the operation. Implementation started in the South West area of the field and was deployed with three waterflooding patterns in a record time of three months. After nine months of operation, the reservoir pressure augmented in the surrounding wells, and the failure indicator of the electrical submersible pumps was reduced by a factor of 20%. As a major milestone, the average field production climbed by approximately 10,000 bbl/d. Considering the successful results, the project was extended to 20 waterflooding patterns in other areas of the field, the waterflooding project was approved and sanctioned one year after the pilot startup and therefore over 20,000 barrels of oil equivalent were incorporated to the proved reserve balance.
Chichimene is the third most important field of Colombia, with an original oil in place of USD 3.1 million barrels, producing an extra heavy oil of around 8 API, characterized by high viscosity and reduced mobility. The estimated recovery factor was around 3%, and the reservoir pressure was declining drastically; because of this, it was necessary to urgently implement an enhanced oil recovery project, since without immediate intervention, the reservoir and field production would be seriously affected. A thorough screening process was performed among diverse EOR options, and waterflooding was selected as the best alternative for maintaining reservoir pressure and increasing the recovery factor. The main challenge was to have a rapid implementation for the entire reservoir, considering that this region has reported community issues derived mainly from water management disagreements and inconformity with stringent labor requirements. Additionally, lengthy environmental permits and high deployment expenditures were factors that affected field development plans. The research of an effective technology for the field-specific conditions and a low deployment cost indicated dumpflood as the best alternative, since it enabled injection from a deeper water formation to an upper production target zone through a smart BHA, substantially reducing injection facilities investment and operational costs. Time savings were identified, eliminating additional requirements for environmental permits. The main concern was that this technology has never been implemented for extra heavy oils. Simulations in a steady state simulator validated the feasibility of the dumpflood technique in the field. Models of the production and injection zones evidenced the pressure needs and the necessary BHA adjustments to meet the target rates and to define the completion model with the specific equipment to perform the operation. Implementation started in the South West area of the field and was deployed with three waterflooding patterns in a record time of three months. After nine months of operation, the reservoir pressure augmented in the surrounding wells, and the failure indicator of the electrical submersible pumps was reduced by a factor of 20%. As a major milestone, the average field production climbed by approximately 10,000 bbl/d. Considering the successful results, the project was extended to 20 waterflooding patterns in other areas of the field, the waterflooding project was approved and sanctioned one year after the pilot startup and therefore over 20,000 barrels of oil equivalent were incorporated to the proved reserve balance.
This paper summarizes the strategies implemented in a mature oil field in Ecuador to revive its production by improving energy efficiency, increasing fluid production and incorporating proved reserves. Results are shown in terms of the field energy efficiency index, energy consumption on ESPs, oil production, annual production decrease tendency and reserves incorporation. The Choke Model philosophy was implemented as a strategy for field development optimization. This methodology allowed the operator to identify that the main chokes were the production wells and the power. By using divergent and convergent thinking techniques focused on these chokes, four main strategies were selected: reduce the pipe diameter size of a fluid line, artificial lift system energy assessment, reactivate closed wells and recomplete others. Complete description of the methodology is provided in detail to permit readers to analyze this successful case. The reduction of pipe size diameter of a fluid line increased the mobility of the fluid from the well pads to the plant, eliminated the recirculation of water and thus increase the energy efficiency indicator of fluid handling from 9,770 to 10,190 BFPD/HP. The energy assessment of the artificial lift systems identified the inefficient wells that were scheduled for ESP redesign and technology upgrade with an energy improvement of 30%. All these energy efficiency improvements lead to rise fluid production. Based on the possibility to increase fluid production, wells reactivations, ESP upsizing’s and recompletions were planned. The team used a screening process to optimize candidates, gaining 2,010 BOPD, in average, over the baseline production profile since September 2017 to December 2018. The activities performed and well interventions diminished the annual oil production decline rate from 14% to 8%, allowed the operator to incorporate 4.8 MBBLS of proved reserves in 2018 and generate 7.6 MUSD of free cash flow in the same year. All the strategies were successfully achieved, and they accomplished the objectives of reviving a mature field, extending its life and generating value for the operator. None of the previous were possible without rethinking energy sustainability and reservoir management. The novelty of this work is the multidisciplinary approach and innovation methodology implemented to provide solutions to operational field chokes by identifying feasible projects in terms of technique, time and economics.
In the North Kuwait (NK) Raudhatain field (RA), the Mauddud formation (MA) has been proven to have the potential for hydrocarbons for a decade due to the good petrophysics properties and reservoir thickness of 312 ft. Most producers faced significant reservoir pressure depletion due to poor reservoir support mechanism generally in the field. On the other hand, the northern area of the reservoir has poor reservoir quality, which necessitates aggressive stimulation intervention to unlock the oil potential. Thus, an innovative solution is required to overcome these challenges in this well. The application used in the well was a combination of open hole multi-stage completion and suitable acid fracturing design in 2313 ft of lateral. The open-hole Multi-Stage Fracturing (MSF) completion system consists of a toe sleeve, ball drop sleeves, and high-performance open-hole packers to isolate between different stages. The well was spaced out in average 231 ft per stage, resulting in 10 frac stages total. Additionally, the toe initiator placed in the first stage is opened hydraulically, whereas the remaining stage ports are opened by using a dissolvable coated ball. The fracturing design consists of a combination of low-pH crosslinker gel, 15% hydrochloric acid (HCL) as the main Acid, and visco-elsastic surfactant (VES) as the diverter stage. The dosage used was 320 gal/ft, 210 gals/ft, and 110 gal/ft, respectively, and flushed with 110 gals/ft of oil-based solvent to clean out the residuals. This application in the Raudhatain field of the Northern Kuwait oil fields yielded a uniform acid fracturing stimulation for all 10 stages of the Mauddud formation; the candidate was well completed and stimulated successfully. In the trial well, 9 dissolvable ball drop frac ports with hydraulic toe initiator were deployed across 10 stages per the requirements. No indication of leaks and unexpected pressure drops were shown throughout the operations, and zonal isolation was maintained throughout all stages. This MSF completions design created a conductive fracture length while confined within the Mauddud formation that provided a successful open hole ball drop acid stimulation along with more efficient fracturing operations by reducing time, resources, and emissions. Additionally, This application resulted in 6 folds of increase (FOI) compared to similar offset wells. The qualification and implementation of the 10K open-hole MSF completion system was done through a collaborative approach within various entities, and the project scope & review of the solution were extensively discussed with the involved parties who were engaged throughout the project to ensure the final product met expectations. Mauddud is a challenging reservoir to produce. This effective methodology enables engineers to screen similar cases where multi-stage acid fracturing could become a treatment to restore production and encourages the company to develop this reservoir and other equally challenging.
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