The Space Launcher Systems Analysis Group SART of the German Aerospace Center DLR has been working for several years on developing a novel hypersonic passenger transportation concept. The SpaceLiner, originally proposed in 2005, is a two staged, rocket propelled and vertical take-off transportation system designed for a 90 minutes EuropeAustralia reference mission carrying 50 passengers. In addition to the DLR internal activities, the SpaceLiner was also under investigation in the completed European Commission's research project FAST20XX, and is one of the study vehicles in the current European CHATT project. A major challenge for the SpaceLiner is the design of a lightweight structure for this unique vehicle concept and the integration of structure and thermal protection system. For this task, a finite element based structural analysis tool will be used, allowing for rapid parametric studies for complex vehicle configurations with a high level of flexibility. This paper summarizes the current activities on the preliminary structural analysis for the SpaceLiner. Different materials and design options will be discussed, as well as the integration of structure and thermal protection system. A special focus will be placed on the design and the vehicle integration of the passenger rescue stage, which shall ensure a safe return of the passengers to ground in the case of a catastrophic failure of the vehicle.
NomenclatureAETB = Alumina Enhanced Thermal Barrier Tiles AFRSI = Advanced Flexible Reusable Insulation Al = Aluminum Al-Li = Aluminum-Lithium AoA = Angle of Attack APDL = ANSYS Parametric Design Language CFRP = Carbon Fiber Reinforced Plastic CHATT = Cryogenic Hypersonic Advanced Tank Technologies CMC = Ceramic Matrix Composite c.o.g. = Center of Gravity CRS = Crew Rescue Stage DLR = Deutsches Zentrum fuer Luft-und Raumfahrt (German Aerospace Center) E = Young's Modulus EC = European Commission EF = Eigen-frequency FAST = Future High-Altitude High-Speed Transport FEA = Finite Element Analysis FRSI = Flexible Reusable Insulation GLOW = Gross Lift-Off Weight HySAP = Hypersonic Vehicle Structural 2 LC = Load Case LH2 = Liquid Hydrogen LOX = Liquid Oxygen M = Mach number m = mass MECO = Main Engine Cut-Off MPC = Multi-Point-Constraint NOF = Non-Optimum Factor NOM = Non-Optimum Mass n x = acceleration in vehicle longitudinal direction n z = acceleration in vehicle normal direction q max = Maximum Dynamic Pressure SART = Systemanalyse Raumtransport (Space Launcher Systems Analysis) TABI = Tailorable Advanced Blanket Insulation Ti = Titanium TNT = Trinitrotoluene TOP = TPS Optimization Program TPS = Thermal Protection System TUFI = Toughened Uni-Piece Fibrous Insulation ρ = Material Density σ yield = Yield Stress