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The article describes the technology of hardening the working bodies of agricultural machines based on the use of the electric spark energy and vibration arc discharges or the energy of vibroplasma. (Research purpose). The research purpose is studying of the influence of vibroplasma treatment on the physical and mechanical properties of 65G steel, which is the main material of many working bodies of agricultural machinery. (Materials and methods). The studies were carried out on samples from a coulter disk of 30x30 mm with a thickness of 2 mm. The processing was carried out at VDGU-2 technological installations of electric spark alloying in accordance with the patent of the Russian Federation No. 2655420 and vibration arc hardening. Tungsten-cobalt and copper-graphite rods with diameters of 4 and 8 mm were used as electrodes. (Results and discussion). In contrast to the initial sample, the spectrum of the relatively large area of the 65G steel sample hardened by electrospark treatment showed that cobalt (4.92 percents) and tungsten (16.83 percents) are present in the treated layer in appreciable amounts. Measurements of the elemental composition of the local processing zone showed that the main components of this region are tungsten (64.20 percents) and cobalt (7.55 percent). Carbon, nitrogen, oxygen, iron, manganese, calcium, silicon, aluminum, and a number of other elements are present in the surface layer of the sample with a vibratory arc treatment, but at lower concentrations in comparison with the listed elements for the sample with electric spark treatment. It has been found that the main phases are carbide and iron oxide, as well as metallic iron. After treatment with vibroplasma, there is a so-called zone of thermal influence near the treated zone. (Conclusions). The surface layer formed by processing parts by vibroplasma represents a new composite structure consisting of three layers. The hardening of the base material in the depth of the part during electrospark machining occurs at 0.5-1.0 millimeter, with vibroplasma machining it is up to 3-4 millimeter. The microhardness of the surface layer of products increased by more than three times.
The article describes the technology of hardening the working bodies of agricultural machines based on the use of the electric spark energy and vibration arc discharges or the energy of vibroplasma. (Research purpose). The research purpose is studying of the influence of vibroplasma treatment on the physical and mechanical properties of 65G steel, which is the main material of many working bodies of agricultural machinery. (Materials and methods). The studies were carried out on samples from a coulter disk of 30x30 mm with a thickness of 2 mm. The processing was carried out at VDGU-2 technological installations of electric spark alloying in accordance with the patent of the Russian Federation No. 2655420 and vibration arc hardening. Tungsten-cobalt and copper-graphite rods with diameters of 4 and 8 mm were used as electrodes. (Results and discussion). In contrast to the initial sample, the spectrum of the relatively large area of the 65G steel sample hardened by electrospark treatment showed that cobalt (4.92 percents) and tungsten (16.83 percents) are present in the treated layer in appreciable amounts. Measurements of the elemental composition of the local processing zone showed that the main components of this region are tungsten (64.20 percents) and cobalt (7.55 percent). Carbon, nitrogen, oxygen, iron, manganese, calcium, silicon, aluminum, and a number of other elements are present in the surface layer of the sample with a vibratory arc treatment, but at lower concentrations in comparison with the listed elements for the sample with electric spark treatment. It has been found that the main phases are carbide and iron oxide, as well as metallic iron. After treatment with vibroplasma, there is a so-called zone of thermal influence near the treated zone. (Conclusions). The surface layer formed by processing parts by vibroplasma represents a new composite structure consisting of three layers. The hardening of the base material in the depth of the part during electrospark machining occurs at 0.5-1.0 millimeter, with vibroplasma machining it is up to 3-4 millimeter. The microhardness of the surface layer of products increased by more than three times.
The article considers a new direction in optimizing the process of plasma hardening of the surfaces of cutting elements of agricultural machines based on the use of electric spark discharge energy. (Research purpose) The research purpose is in optimizing the technological process of hardening the surfaces of cutting elements of agricultural machines by the method of electric spark alloying of carbide material elements. (Materials and methods) A device under RF patent No. 2655420, developed by the scientific supervisor of the subject S. N. Sharifullin, was used for electric spark alloying. A tungsten-cobalt rod with a diameter of 4 millimeters, consisting of 94 percent tungsten and 6 percent cobalt, was used as the electrode material for this case. The processed sample of 65G steel, which is the main material of the working bodies of tillage equipment. The physical and chemical properties of the samples were studied with a scanning electron microscope EVO 50 XVP from Zeiss. (Results and discussion) After the electric spark treatment of the alloyed elements, there were about ten, while their spectra also appear at different irradiation energies. The alloyed elements in the surface layer are not only separate, but also in the form of compounds with other elements. Such alloying elements as carbon, cobalt and tungsten appeared in a noticeable amount in the surface layer. Electric spark treatment allows increasing the microhardness of the surfaces of cutting elements of tillage equipment up to three times. (Conclusions) When developing a mathematical model of the electric spark formation of wear-resistant coatings on the treated surfaces, it is necessary to use the energy conservation equations of the electron gas, the Maxwell equations, the continuity and momentum equations. The complex solution of these equations makes it possible to obtain the required output parameters depending on the input ones.
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