The present work describes the combination of electrochemical investigations by using a gel-type electrolyte with Fourier-transformed infrared spectroscopy to investigate partially extremely thin corrosion product films on titanium-zinc. The gel pad method enables the determination of corrosion relevant parameters such as the potential and the linear polarization resistance without altering the corrosion product layers, which are extremely prone to re-dissolution when freshly formed. Complementary infrared spectroscopy enables the determination of main compounds of even very thin surface layers of few tenth of nanometers with a certain lateral resolution. It was found that zinc forms mostly zinc carboxyhydroxides such as hydrozincite, under various exposure conditions. The protective properties of these hydrozincite layers depend on the structure of the corrosion product film rather than on its thickness. In mid-term exposure tests, shallow corrosion pits were found even in the absence of corrosive agents such as chloride.
K E Y W O R D Scorrosion investigations, gel-type electrolytes, infrared spectroscopy, titanium-zinc
| INTRODUCTIONZinc plays a prominent role in corrosion prevention. Almost half of the 13 million tons of the annual production is used as anti-corrosive layer for steel components [1] particularly under atmospheric conditions. For that reason, the corrosion behavior of zinc and the formation of reaction products has been intensively investigated over decades. The recently published critical review by Wallinder and Leygraf [2] very impressively summarizes current and future research activities. The standard potential of zinc is rather negative E 0 Zn=Zn 2þ ¼ À0:76 V SHE , being reason why zinc usually dissolves in acidic solutions (Eq. (1)) under hydrogen evolution (hydrogen corrosion):This reaction occurs spontaneously (ΔG 0 < 0) and expresses the high reactivity of zinc. However, according to Kruse [3] the hydrogen corrosion of zinc in water at low temperatures is kinetically inhibited and can be neglected. Only the oxygen corrosion under formation of hydroxides has to be regarded (Eq. (2)):