Proton exchange membrane
water electrolysis (PEMWE) is
a promising
technology to produce high-purity renewable hydrogen gas. However,
its operation efficiency is highly dependent on the usage of expensive
noble metals as electrocatalysts. Replacing, decreasing, or simply
extending the operational lifetime of these precious metals have a
positive impact on the hydrogen economy. Mo-based electrocatalysts
are often praised as potential materials to replace the Pt used at
the cathode to catalyse the hydrogen evolution reaction (HER). Most
electrocatalytic studies are performed in traditional three-electrode
cells with different operational conditions than those seen in PEM
systems, making it difficult to predict the expected material’s
performance under industrially relevant conditions. Therefore, we
investigated the viability of using three selected Mo-based nanomaterials
(1T′-MoS2, Co-MoS2, and β-Mo2C) as HER electrocatalysts in PEMWE systems. We investigated
the effects of replacing Pt on the catalyst loading, charge transfer
resistance, kinetics, operational stability, and hydrogen production
efficiency during the PEMWE operation. In addition, we developed a
methodology to identify the individual contribution of the anode and
cathode kinetics in a PEMWE system, allowing to detect the cause behind
the performance drop when using Mo-based electrocatalysts. Our results
indicate that the electrochemical performance in three-electrode cells
might not strictly predict the performance that could be achieved
in PEMWE cells due to differences in interfaces and porosity of the
macroscopic catalyst layers. Among the catalysts studied, 1T′-MoS2 is truly an excellent candidate to replace Pt as an HER electrocatalyst
due to its low overpotential, low charge transfer resistance, and
excellent durability, reaching a high efficiency of ∼75% at
1 A cm–2 and 1.94 V. Our study highlights the importance
of a continuous development of efficient noble-metal free HER electrocatalysts
suitable for PEMWE systems.