The use of supported liquid membrane extraction for recovery
and
separation of rare-earth elements (REEs) has been investigated. Experiments
have been carried out using the different configurations: (1) standard
hollow fiber supported liquid membrane operation (HFSLM), (2) renewal
liquid membrane operation (HFRLM), and (3) emulsion pertraction technology
(EPT). The experiments were performed in pilot scale using a hollow
fiber module with a mass transfer surface area of 8 m2.
Synthetic feed solution was used with compositions based on a process
for recovery of REE from an apatite concentrate. The total concentration
of REE in the feed was varied from 1 to 22 mM REE and the pH was varied
in the range 1.5–3.2. Di(2-ethylhexyl) phosphoric acid (D2HEPA)
diluted in kerosene, 10% (v/v), was used as the organic membrane solution,
and 3 M HCl was used as stripping solution. In supported liquid membrane
extraction, the extraction performance is governed by both the kinetics
of REE transport through the membrane and by thermodynamics. The effect
of feed composition on the selectivity and transport of REE through
the liquid membrane have been investigated. The results show that
the liquid membrane is more selective toward the heavy REE at lower
pH values and higher REE concentration. HFRLM shows a higher transport
rate than HFSLM, while the HFSLM configuration gives a higher selectivity
toward individual REE. The membrane performance in HFSLM configuration
rapidly decays with time, while in the HFRLM and EPT configurations,
the performance is much more stable. Possible mechanisms for decaying
membrane performance are discussed, and gel formation is identified
as being of significant importance. Gel formation is observed at an
organic loading above ∼46% for Nd, 38% for Y, 46% for Dy, and
65% for Er. The work performed in this study serves as an initial
step to demonstrate that HFRLM and EPT can provide stable operation
and be feasible options for processing of REE liquors. A process flow
diagram for the recovery of the REE, present in the apatite concentrate,
in three fractions is proposed based on the results from this study.