Light-weight, autonomous ornithopters form a promise to observe places that are too small or too dangerous for humans to enter. In this article, we discuss the DelFly project, in which we follow a top-down approach to ever smaller and more autonomous ornithopters. Top-down signifies that the project always focuses on complete flying systems equipped with camera. We give arguments for the approach by explaining which findings on the DelFly I and DelFly II recently led to the development of the DelFly Micro: a 3.07-gram ornithopter carrying a camera and transmitter onboard. These findings concern the design, aerodynamics, and vision-based control of the DelFly. In addition, we identify main obstacles on the road to fly-sized ornithopters.
INTRODUCTIONOne of the goals of research on Micro Air Vehicles (MAVs) is to arrive at fly-sized MAVs that can fly autonomously in complex environments. Such MAVs form a promise for observation tasks in places that are too small or too dangerous for humans to enter. Their small size would allow the MAVs to enter and navigate in narrow spaces, while autonomous flight would allow the MAV to operate at a large distance from its user.The requirements for the MAV described above are legion. For one, it needs to be as light as possible for endurance, while having enough onboard sensors and processing that allow it to navigate autonomously. Moreover, it needs to be able to hover, allowing it to get a "good look" at the object of observation. At the same time, it needs to fly at higher speeds to travel larger distances.It may come as no surprise that in their quest for a fly-sized MAV, researchers draw inspiration from natural systems. For example, flying insects comply with the requirements mentioned above and can thus provide inspiration for solving the engineering problems encountered in the creation of a fly-sized MAV. One of the key properties of systems inspired by flying insects is that they use flapping wing propulsion (they are ornithopters) 1,2,3,4,5,6,7,8,9 . Especially at smaller sizes, this propulsion method produces more lift than fixed wing configurations 10,11,12,13 .Essentially, there are two main approaches to creating small autonomous ornithopters: bottom-up and top-down. In the bottom-up approach, one starts by creating all the tiny parts that are deemed important to a fly-sized ornithopter 2,14,15 . The most remarkable example of this approach is the work of the Harvard Microrobotics Laboratory. They succeeded in creating a 60 mg robotic insect, which can produce sufficient lift to take off vertically. To achieve this, they made use of Smart Composite Microstructures (SCM) 2 . The robotic insect was still fixed to taut guide wires that restricted the robot to vertical motion and provided both energy and control. In future work, the group plans to allow all degrees of freedom and to incorporate onboard energy supply, sensors, and processing.In the top-down approach, one starts with a fully functioning (relatively large-scale) ornithopter. By studying this ornit...