Dissolution is a crucial process
for the oral delivery of drug
products. Before being absorbed through epithelial cell membranes
to reach the systemic circulation, drugs must first dissolve in the
human gastrointestinal (GI) tract. In vivo and in vitro dissolutions are complex because of their dependency
upon the drug physicochemical properties, drug product, and GI physiological
properties. However, an understanding of this process is critical
for the development of robust drug products. To enhance our understanding
of in vivo and in vitro dissolutions,
a hierarchical mass transfer (HMT) model was developed that considers
the drug properties, GI fluid properties, and fluid hydrodynamics.
The key drug properties include intrinsic solubility, acid/base character,
pK
a, particle size, and particle polydispersity.
The GI fluid properties include bulk pH, buffer species concentration,
fluid shear rate, and fluid convection. To corroborate the model, in vitro dissolution experiments were conducted in the United
States Pharmacopeia (USP) 2 dissolution apparatus. A weakly acidic
(ibuprofen), a weakly basic (haloperidol), and a nonionizable (felodipine)
drug were used to study the effects of the acid/base character, pK
a, and intrinsic solubility on dissolution.
900 mL of 5 mM bicarbonate and phosphate buffers at pH 6.5 and 37
°C was used to study the impact of the buffer species on drug
dissolution. To investigate the impacts of fluid shear rate and convection,
the apparatus was operated at different impeller rotational speeds.
Moreover, presieved ibuprofen particles with different average diameters
were used to investigate the effect of particle size on drug dissolution. In vitro experiments demonstrate that the dissolution rates
of both the ionizable compounds used in this study were slower in
bicarbonate buffer than in phosphate buffer, with the same buffer
concentration, because of the lower interfacial buffer capacity, a
unique behavior of bicarbonate buffer. Therefore, using surrogates
(i.e., 50 mM phosphate) for bicarbonate buffer for biorelevant in vitro dissolution testing may overestimate the in vivo dissolution rate for ionizable drugs. Model simulations
demonstrated that, assuming a monodisperse particle size when modeling,
dissolution may overestimate the dissolution rate for polydisperse
particle size distributions. The hydrodynamic parameters (maximum
shear rate and fluid velocity) under in vitro conditions
in the USP 2 apparatus under different rotational speeds are orders
of magnitude higher compared to the in vivo situation.
The inconsistencies between the in vivo and in vitro drug dissolution hydrodynamic conditions may cause
an overestimation of the dissolution rate under in vitro conditions. The in vitro dissolution data supported
the accuracy of the HMT for drug dissolution. This is the first drug
dissolution model that incorporates the effect of the bulk pH and
buffer concentration on the interfacial drug particle solubility of
ionizable compounds, combined with the medium hydrodynamics effect
(di...