The correct choice among welding wires ER70S-2, ER70S-3 and ER70S-6, according to the oxidation level of base metal

Abstract

According to AWS 5.18, the all weld metals produced with filler metals through GTAW should present the same minimum values in tensile tests, as follows, minimum yield strength 400 MPa, minimum tensile strength 480 MPa and minimum elongation 22%. The impact test requirements to the all weld metals produced with filler metals ER70S-2, ER70S-3 and ER70S-6 should present 27 J as the minimum average impact strength at -29 ᵒC to ER70S-2 and ER70S-6, and at -18 ᵒC to ER70S-3. Although the mechanical properties of the all weld metals produced using these three welding electrodes are quite similar, their chemical compositions are different specially in the contents of deoxidizing elements like Zr, Al, Ti, Si and Mn. The contents of deoxidizing elements are lower in ER70S-3, intermediate in ER70S-6 and higher in ER70S-2. Electrodes and rods of the ER70S-2 classification are primarily used for single-pass welding of killed, semi-killed, and rimmed steels, but may be used for some multipass applications. Due to the added deoxidants Zr, Al and Ti in the chemical composition of ER70S-2, this filler metal can be used for welding steels that have a rusty or dirty surface,with a possible sacrifice of weld quality depending on the condition of the surface. A detailed study to compare the performance of filler metals ER70S-2, ER70S-3 and ER70S-6 was conducted through GTAW bead on plate coupons using the three different electrodes on bright polished and rusty plates. The performance of the electrodes was studied through GTAW groove test weld assembly with and without purging gas. The results showed that, although ER70S-2 presented the best performance among the three welding wires tested in bead on plate in rusty plates, welding groove joints without purging gas using this welding electrode is practically unviable though GTAW. Fluid flow in the weld pool determines GTAW weld pool shape. The force driving the fluid flow is surface tension gradient. This is called Marangoni convection. Due to the higher contents of deoxidants in the chemical composition of ER70S-2, the weld pool produced using this filler wire is strongly deoxidized and the result is that when the area under the arc is heated up, the surface tension drops in the center of the weld pool and the direction of the fluid flow is from the center towards the edges of the pool. The results suggest that the change in the fluid movement due to deoxidation of the weld pool, causes slag to be trapped between base metal and weld pool.

Integrated Assessment of MIG Welding Parameters on Carbon Steel using RSM Optimisation

“…This particular material is commonly employed in the automotive industry. Carbon dioxide (CO2) was chosen as the inert gas [23], and the ER70S-6 electrode wire was selected based on its filler properties, compatibility with the base material, weld dimension requirements, and availability of cored wire inventory [24]. To examine the chemical compositions of the materials in this experimental study, an Arc Spark Emission Spectrometer was utilised along with the Spark Analyzer MX software.…”