The Development of a Low Specific Speed Centrifugal Compressor Research Facility

Journal of Turbomachinery

Meier

Key

2021

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Computational tools have become increasingly important in design and research applications in recent years due to increasing computational resources. In most cases, model geometry and flow-physics are simplified to reduce the complexity of the computational model. While this was necessary historically, modern computational tools are capable of including realistic features such as fillets, surface roughness, and heat transfer. This work presents extensive and systematic numerical results from a simulation of a centrifugal compressor stage for an aero-engine application. Numerical results are compared to detailed experimental data to investigate the effect of various modelling decisions, including turbulence models, on the predicted aerodynamics developing through the diffuser passage. Roughness and the inclusion of fillets significantly impact the flow development, especially with the SST turbulence model. This approach leads to the conclusion that the BSL-EARSM model is best able to predict the experimentally determined diffuser flow profiles and overall performance trends with the inclusion of the previously mentioned model features. Additionally, the misleading conclusions can be reached if modelling decisions are based on merely matching overall performance values. Finally, frozen rotor simulations are used to roughly approximate the impact of unsteadiness on the flow field. The results show a significant impact and also that the inclusion of approximate unsteady effects tends to further improve the predictive capability of the computational models that were considered.

“…Additional details on this facility including a normalized compressor map can be found in Ref. [12]. A graphical representation of the research compressor is presented in Fig.…”

Section: Experimental Facilitymentioning

confidence: 99%

The Impact of Various Modeling Decisions on Flow Field Predictions in a Centrifugal Compressor

Journal of Turbomachinery

Meier

Key

2021

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“…The test facility capabilities, geometric details, and baseline performance data are given in Ref. [21]. The design rotational speed of the impeller is 22,500 rpm, and it operates at engine-representative Mach numbers.…”

Section: Test Compressormentioning

confidence: 99%

Laser Doppler Velocimetry Characterization of Unsteady Vaned Diffuser Flow in a Centrifugal Compressor

Journal of Turbomachinery

Fabian

Key

2020

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Modern turbomachinery faces increased performance demands in terms of efficiency, compactness, and pressure-rise. Advancements in computational technology have allowed numerical methods to become the backbone of design development efforts. However, the unique complexities of centrifugal compressor flow-fields pose difficult computational problems. As such, advanced experimental methods must be used to obtain high-quality data sets to further inform, improve, and validate computational methods in complex flow regimes. A recent experimental work on a high-speed centrifugal compressor has provided detailed, unsteady, three-component velocity data using laser Doppler velocimetry. A passage vortex is present, and its nascent tied to the increased incidence at mid-span associated with impeller wake flow. This vortex begins in the hub-pressure side corner and grows to fill the passage and become temporally stable. The vortex development is unsteady in nature, and the unsteady effects persist 40% downstream of the throat. Distinct jet and wake flow patterns from the impeller also do not agglomerate until 40% downstream of the throat. Additionally, the critical impact of the unsteady flow development on the time-averaged flow-field is explained.

“…The compressor mass flow rate is controlled via a throttle valve installed in the primary exhaust line routed to ambient. Full details of the research facility can be found in [21].…”

Section: Experimental Facilitymentioning

confidence: 99%

Nonlinear Response and Stability of an Experimental Overhung Compressor Mounted With a Squeeze Film Damper

Volume 10B: Structures and Dynamics

Meier

Gunter

et al. 2020

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This paper presents rotordynamic data obtained within a test facility studying the aerodynamics of a high-speed centrifugal compressor for aero-engine applications. The experimental overhung compressor is supported by two rolling element bearings. The compressor-end ball bearing is supported by an oil-fed squeeze film damper. After some period of operation, the compressor began to exhibit a unique nonlinear increase in the rotordynamic response followed by an unexpected subsynchronous whirl instability as the speed continued to increase. Finally, as the rotor speed was increased further, the rotor re-stabilized. A numerical model of the compressor system was created using a commercially available software suite. This model indicates the effective weight of the damper support has a significant effect on the frequency of the second critical speed. Increasing this weight causes the second critical speed, originally predicted at 35,200 RPM, to shift down to 15,650 RPM. This increase in the support weight is due to inertial interaction between the damper support and the surrounding static structure. The increased shaft deflection that occurs as the rotor passes through this shifted critical speed causes the damper to lockup, resulting in the increased response observed experimentally. At a slightly higher speed, Alford-type aerodynamic cross-coupling forces excite the two subsynchronous critical speeds. Finally, as the rotor departs from the second critical speed, the damper unlocks and is able to effectively suppress the Alford-type instabilities, allowing the rotor to return to stable operation.