The Effect of Addition of High-Density Polyethylene (HDPE) as Binder on Hebel Light Brick (celcon)

Abstract

Plastic is one of the polymer materials that is widely used in daily lives, one of them is High-Density Poly Ethylene (HDPE) polymer which is the one type of the large contributors to plastic waste, and also believed to cause environmental and health problems. One of the advanced materials is lightweight brick which has become an innovation in building materials. Lightweight Hebel brick (celcon) is an infrastructure product that is widely used on this day. This study is entitled High-Density Poly Ethylene (HDPE) Polymers as Binders in Lightweight Hebel Bricks (Celcon). Referring to the research master plan of the Sriwijaya State Polytechnic namely appropriate technological and industrial innovation and technology development of mining products. In this study utilizing High-Density Poly Ethylene (HDPE) polymers as Binder and Portland Cement type I and silica Sand as Filler, in the process of making Lightweight Hebel Bricks (Celcon). The comparison of the Filler and Binder are 30:70, 40:60, 50:50, 60:40, 70:30 in %wt. Sample testing is done by testing the compressive strength, analyzing water absorption, density, and SEM & EDX. This research shows that the compressive strength produced is included in quality I and quality III according to SNI 03-0349-1989 which in the variation of filler sample A has a compressive strength of 224.67 kg/cm2 and variation of filler sample B is 40, 45 kg/cm2. The value of water absorption produced is also still below the maximum limit, which is 25% which in the variation of sample A filler is 0.97% and the variation of filler sample B is 2.42%. The density values obtained are included in the medium density for filler variation of sample A, which is 900 kg/m3 and high density for variation of filler sample B, which by 1800 kg/m3. SEM-EDX analysis results showed that sample A has more porosity when compared to variations of sample B filler. In terms of economic analysis, the advantage of using plastic as material in making Hebel bricks is the cost of making it economically due to the presence of plastic that is easily found.

The use of recycled high‐density polyethylene waste to manufacture eco‐friendly plastic sand bricks

“…These include the need for proper temperature control mechanisms to overcome the dangers associated with open flame usage 6,21,[29][30][31] and the danger of manual mixing methods which is linked to inconsistent mixing and poor dispersion of the materials used. 6,21,29,31 Additionally, some limitations in the manufacturing of plastic sand bricks include the restriction to specific fillers such as fly ash, [32][33][34] river and quarry sand 20,[35][36][37][38] and additives such as bitumen 39 and talc. 40 Currently, there is a lack of available literature on the use of Kaolin Clay as an additive in plastic sand bricks and its widespread use in the construction industry.…”

“…4 HDPE is one of the largest contributors to plastic pollution affecting the environment, aquatic animals, and humans. 5,6 Plastic waste not only poses challenges to the natural environment but also affects local inhabitants, tourism, and infrastructure, such as storm water systems, leading to a host of health challenges. 7,8 Therefore, management systems must be in place to prevent plastic pollution reaching uncontrollable levels.…”

“…18,19 Chauhan et al 20 also support the idea that manufacturing ecofriendly bricks reduces plastic pollution, reduces high building costs and thus achieves many of our sustainable development goals. Keeping in line with SD, several scholars 6,[21][22][23] have extensively researched and published on the feasibility of incorporating recycled plastic waste in cement and in brick production, highlighting its potential in creating alternative building materials.…”

“…28 However, the existing literature on plastic sand bricks indicated several research gaps. These include the need for proper temperature control mechanisms to overcome the dangers associated with open flame usage 6,21,[29][30][31] and the danger of manual mixing methods which is linked to inconsistent mixing and poor dispersion of the materials used. 6,21,29,31 Additionally, some limitations in the manufacturing of plastic sand bricks include the restriction to specific fillers such as fly ash, [32][33][34] river and quarry sand 20,[35][36][37][38] and additives such as bitumen 39 and talc.…”

“…Plastic waste largely contributes to pollution 4 . HDPE is one of the largest contributors to plastic pollution affecting the environment, aquatic animals, and humans 5,6 . Plastic waste not only poses challenges to the natural environment but also affects local inhabitants, tourism, and infrastructure, such as storm water systems, leading to a host of health challenges 7,8 .…”